Peugeot Expert reliability

On affected vehicles the bolts on the front wishbone may break due to corrosion.

Fix: Replace the bolts and bushings on both sides of the front wishbone.

Recalled models: EXPERT · 12,293 vehicles

Affected vehicles may face an error in the Battery Monitoring Unit software.

Fix: Update the Battery Monitoring Unit software.

Recalled models: EXPERT · 6 vehicles

On affected vehicles they may have been supplied with incorrect software in the Traction Battery Management Unit TBMU that can lead to a non-compliance with regulatory requirements.

Fix: On the affected vehicles the TBMU software will be updated to meet regulatory requirements.

Recalled models: EXPERT · 158 vehicles

On affected vehicles there may be insufficient fixing on the 1st and/or 2nd row of seats that could potentially allow seat movement in the event of a collision

Fix: On the affected vehicles seat fixings will be reworked

Recalled models: EXPERT · 681 vehicles

On affected vehicles the radio display fixing screws may be missing allowing a potential detachment of the display during a collision.

Fix: On the affected vehicles the fixings will be checked and fitted if necessary.

Recalled models: EXPERT · 1,966 vehicles

Affected vehicles may have been equipped with the incorrect rear springs which can result in impaired driving behaviour when fully loaded or a risk of rear spring detachment in a worst-case scenario when empty.

Fix: Replace both rear springs.

Recalled models: EXPERT · 993 vehicles

On affected vehicles there could be a loss of ground connections for some electrical harnesses which could result in a worst-case scenario in the loss of several vehicle functions with safety impacts and a risk of erratic behaviour of the vehicle.

Fix: Check and re-tighten the ground connections.

Recalled models: EXPERT · 10 vehicles

On affected vehicles the AC compressor stator wiring could develop a fault leading to current loss inside the AC compressor that could result in a vehicle powertrain shutdown when driving.�

Fix: Reprogram the Powertrain Diagnosis ECU with updated software.

Recalled models: EXPERT · 29,537 vehicles

Affected vehicles may have a steering tie rod/track rod end nut that has not been tightened to the correct torque.

Fix: Replace the steering tie rod/track rod end nut and tighten to the correct torque.

Recalled models: EXPERT · 4 vehicles

Some vehicles may have been equipped with an incorrectly positioned fuel pipe.�

Fix: Check fuel pipe positioning correct if necessary and fit protective sleeve.�

Recalled models: EXPERT · 2,231 vehicles

On the affected vehicles equipped with a manual handbrake the efficiency of the handbrake and service brake may be compromised.�

Fix: Check the rear brake caliper references and replace as necessary.�

Recalled models: EXPERT 4 · 57 vehicles

The High Voltage Harness might not be to the correct specification.

Fix: Check the harness conformity and replace it if necessary

Recalled models: EXPERT 4 BEV · 16 vehicles

Affected vehicles may have been equipped with headrests on the front modular seat which do not conform to the design specification.

Fix: Check the conformity of the front headrests (presence of the catch); in cases of non-conformity the front headrests will be replaced.

Recalled models: EXPERT 4 · 708 vehicles

The rear window electrical harness could become displaced from its original position and present a potential thermal issue.

Fix: Check the routing of harness and replace the electrical harness if necessary. Add a fastening clip to ensure that the electrical harness will be maintained in its normal position.

Recalled models: EXPERT 4 · 51 vehicles

The rear spring centraliser might be welded incorrectly.

Fix: Add 3 weld spots to the rear spring centralisers

Recalled models: EXPERT 4 · 2 vehicles

A single wheel bolt on both left-hand wheels may not be tightened to the correct tightening torque.

Fix: Check and if necessary replace wheel bolts and any other associated parts if consequential damage has occurred.

Recalled models: EXPERT 4 · 11 vehicles

A single wheel bolt on both right-hand wheels may not be tightened to the correct tightening torque.

Fix: Check and if necessary replace wheel bolts and any other associated parts if consequential damage has occurred.

Recalled models: EXPERT 4 · 4 vehicles

A rear seat longitudinal adjustment lever may not lock properly.

Fix: Check affected seat frames and replacing them if necessary.

Recalled models: EXPERT 4 · 11 vehicles

A non-conformity of the rear brake callipers could reduce the efficiency of the parking brake.

Fix: Check and if necessary replace the callipers

Recalled models: EXPERT · 134 vehicles

The tightening of some rear suspension fixings may not be correct to specification.

Fix: Correcting some tightening torques and replacing some nuts and bolts.

Recalled models: EXPERT · 1 vehicles

The rear brake hoses may have been damaged over time due to inappropriate movement between these hoses and a clip.

Fix: Check the condition of the rear left-hand and right-hand brake hoses and replacing them if necessary. A new retaining clip is fitted on all vehicles to prevent this relative movement.

Recalled models: EXPERT · 21,217 vehicles

There is a possibility that the rear brake hose may become damaged due to relative movement between the hose and the holding clip.

Fix: Check the condition of the left and right rear brake hoses and replace them if necessary.

Recalled models: EXPERT · 4 vehicles

The fuel pipes under the body may have been damaged over time due to a relative movement between these pipes and their surroundings.

Fix: Check the condition of the fuel pipes and replacing them if necessary. New protection will be fitted on all vehicles to prevent this damage in the future.

Recalled models: EXPERT · 22,882 vehicles

The tightening and positioning of the seat belt lower bolts may be incorrect.

Fix: This campaign consists of checking and if necessary correcting both the position of the bolt and the tightening torque of all of the lower fixings of the seat belts.

Recalled models: EXPERT · 4,485 vehicles

The tightening of the seat belt fixings and of certain earth cables may not conform to specification

Fix: Tightening of the seat belt fixings and of certain earth cables.

Recalled models: EXPERT · 127 vehicles

Possible non-conformity of certain seals in the front wheel arches could lead to water ingress into the passenger compartment.

Fix: Resealing these areas checking for the presence of water in the passenger compartment and replacing certain components in the interior if required.

Recalled models: EXPERT · 916 vehicles

Certain seals in the front wheel arches may not be correct to specification and may cause water ingress into the passenger compartment

Fix: Resealing these areas checking for the presence of water in the passenger compartment and replacing certain components in the interior if required

Recalled models: EXPERT · 3 vehicles

Counterweight could become detached and fall from the vehicle

Fix: Add two new fixings for each counterweight

Recalled models: EXPERT III · 777 vehicles

There is a risk of inadvertent release to the front outer passenger seat belt.

Fix: Modifying the central seat buckle with foam and heat-shrinkable protective tubing

Recalled models: EXPERT 4 · 16,828 vehicles

Possible slackening of the front wishbone ball joint.

Fix: Increasing the tightening torque of the ball joint and adding thread lock if the ball joint threads are found to be rusty or loose the ball joint will be replaced

Recalled models: EXPERT 4 · 10,936 vehicles

Excessive loading of the front suspension could result in the loosening of the front wishbone lower ball joints.

Fix: Increasing the tightening torque of the ball joint and adding thread lock to the ball joint threads if the ball joint threads are found to be rusty the ball joint will be replaced.

Recalled models: EXPERT 4 · 2,942 vehicles

The fixing bolt of the front Suspension wishbone may not be correct to specification.

Fix: Replace the fixing bolts and nuts of the front suspension wishbones.

Recalled models: EXPERT 4 · 21 vehicles

The rear suspension wishbone mountings bolts may not be correct to specification.

Fix: Replacement of the rear suspension wishbone bolts.

Recalled models: EXPERT 4 · 326 vehicles

The air conditioning compressor pulley could break and damage other components.

Fix: Replace the air conditioning compressor pulley and if necessary the protective cover.

Recalled models: EXPERT 4 · 2,643 vehicles

The steering rack assembly may not be correct to specification.

Fix: Replace the steering rack assembly and the fixings.

Recalled models: EXPERT 4 · 14 vehicles

The tow ball bracket could not withstand mechanical constraints when subjected to the highest stress levels which can occur during the vehicle's lifetime.

Fix: The manufacturer�s remedy involves the replacement of the tow ball support bracket with a redesigned version.

Recalled models: EXPERT 4 · 96 vehicles

The cooling system strategy and the maximum temperature alert could cause the engine to overheat this may cause an oil leak from the sump drain cap. Due to the incorrect operation of the warning system there is no driver alert.

Fix: The remedy involves downloading new engine management software.

Recalled models: EXPERT 4 · 841 vehicles

On the affected vehicles the tightening of a sealing plug on the engine oil gallery may not be correct to specification.This could lead over time to an oil leak which in rare cases could result in oil leaking on to the road.

Fix: The remedy consists of tightening the engine oil gallery sealing plug to the correct torque

Recalled models: EXPERT 4 · 47 vehicles

An engine component may not be to specification which could result in loss of engine performance. This may lead to the engine stalling and potentially causing an engine failure. In very unlikely circumstances the vehicle speed may increase without warning but will stop on its own after a few seconds.

Fix: On affected vehicles carry out a functional diagnostic check of the engine. If necessary replace the engine.

Recalled models: EXPERT 4 · 314 vehicles

The positioning of the starter supply terminal may be incorrect. This may allow it to foul other components and cause a short circuit.

Fix: On affected vehicles check the positioning of the terminal and correct it if necessary.

Recalled models: EXPERT 4 · 16 vehicles

Possible non-compliance of an internal component of the starter control relay could cause damage by overheating. This could cause unintended operation of the starter motor and in extreme instances; there is a risk of fire.

Fix: On affected vehicles check and if necessary replace the relay

Recalled models: EXPERT 4 · 84 vehicles

The tightness of one of the air conditioning compressor support mountings may not be correct to specification. This will result in an abnormal noise and possibility of the compressor becoming insecure

Fix: On affected vehicles check the tightness of the support; where necessary the support will be replaced.

Recalled models: EXPERT 4 · 1,326 vehicles

A possible nonconformity of an internal component of the starter motor relay could affect the control of the starter motor. This could adversely affect the starting operation and damage the starter motor due to overheating and in extreme cases there is a risk of fire.

Fix: On affected vehicles check and where necessary replace the starter motor relay.

Recalled models: EXPERT 4 · 6,768 vehicles

A component in the gearbox actuator may not be to the correct specification which may affect gear selection.

Fix: On affected vehicles replace the gearbox actuator

Recalled models: EXPERT 4 · 13 vehicles

The bolts retaining the front shock absorber could come loose. This may adversely affect the steering control of the vehicle.

Fix: On affected vehicles replace the front shock absorber retaining bolts.

Recalled models: EXPERT · 2 vehicles

It has been identified that the fuel filler neck assembly may not have been correctly installed at production. This can therefore result in a fuel leak from around the fuel filler area if the fuel tank is filled to maxumum or can fuel leak if the vehicle rolls over..

Fix: Recall all affected vehicles to check fuel filler neck and rework/rectify if required.

Recalled models: EXPERT 4 · 58 vehicles

It has been identified that the wheel bolts may not have been tightened to the correct specification. The driver may experience a vibration through the steering wheel. However it not rectified there is a risk that the wheels may become damaged over time or the wheel could in extreme cases could detach from the vehicle whilst driving. This could cause loss of control of the vehicle.

Fix: Recall all affected vehicles to check the tightness of the road wheel bolts and rectify as necessary. In certain cases the replacement of the bolt(s) and wheel(s) may be necessary.

Recalled models: EXPERT 4 · 42 vehicles

The tightening torque of one of the nuts of the connection between the brake servo unit and the brake pedal may be not correct to specification. This may allow air to enter the servo

Fix: Check servo security and where necessary replace the brake servo unit

Recalled models: EXPERT · 5 vehicles

It has been identified that due to a possible non-conformity of certain seals on the vehicle�s body there is the possibility that water can enter the passenger compartment of the vehicle. The occupants should experience either wet carpets and or a possible damp smell. However the ingress of water into the cabin could affect the electrical operation of the airbag module which could lead to an unexpected deployment of the airbag.

Fix: Recall all affected vehicles to add additional sealant to the body interfaces and if required to replace any interior components damaged by the water ingress.

Recalled models: EXPERT · 100 vehicles

Incorrect assembly of the steering rack which could cause the loss of the mechanical link between the steering pinion valve and the steering rack during parking manoeuvres at full lock.

Fix: Check affected vehicles and where necessary replace the steering rack.

Recalled models: EXPERT · 2 vehicles

On the affected vehicles a possible nonconformity of certain seals on the vehicle�s body could lead to water ingress in the passenger compartment. This may affect the operation of the passenger air bag. Unintended deployment is possible.

Fix: On affected vehicles add extra sealant and replace wet or water damaged components.

Recalled models: EXPERT · 1,312 vehicles

On affected vehicles the driver's air bag inflation device may not conform to specification. As a result may not deploy correctly during an impact.

Fix: Replace the driver's air bag module on affected vehicles

Recalled models: EXPERT · 797 vehicles

The fuel heating device integrated in to the diesel fuel filter cover may be defective and allow heat to build up within the electrical supply connector causing the cover to distort and air to enter the fuel circuit. This could make the vehicles difficult to start and a warning light will be illuminated on the dash board. The engine could be difficult or not possible to start. In the worst cases a diesel fuel leak could eventually appear.

Fix: Recall the vehicles that are likely to be affected and replace the fuel heater cover. Additionally the electrical connector will be inspected and where necessary replaced.

Recalled models: EXPERT III · 12,833 vehicles

On affected vehicles; Under certain conditions the fuel leak off pipe may become insecure at the connection to the injector. If this happens fuel may leak form the connection. Fuel may accumulate in the engine compartment and vehicle users will be aware of a smell of fuel.

Fix: Inspect connection on affected vehicles and where necessary replace the fuel leak off return pipe fixing with new adhesive.

Recalled models: EXPERT · 2,713 vehicles

An internal fault with the wiper motor could cause it to stop working. In some rare cases the windscreen wipers may stop working while in operation.

Fix: Recall affected vehicles and check the manufacturing date of the wiper motor and add a supplementary earth wiring harness if necessary.

Recalled models: EXPERT · 446 vehicles

On certain vehicles the front brake discs may not be the required thickness for the vehicle definition. This concern may result in reduced braking efficiency.

Fix: Recall the vehicles that are likely to be affected to check and where necessary replace the front brake discs.

Recalled models: EXPERT · 54 vehicles

The steering column link bolt which retains the steering wheel to the steering column may not have been tighten to the correct specification. This can result in a gradual increase in movement between the steering wheel and shaft with an associated rattle. This should identify the issue to the driver however if the driver does not heed this warning then the steering control of the vehicle could be reduced.

Fix: Recall all affected vehicles to check and if required re-torque the steering column link bolt.

Recalled models: EXPERT · 71 vehicles

Some tyres may have suffered superficial damage when the vehicle was being transported. The front Left hand tyre may have localised damage on the tread or the inner side. The tyre may rip and deflate.

Fix: Carry out a visual check of the condition of the tyre in the affected areas and replace the tyre if necessary.

Recalled models: EXPERT · 14 vehicles

In rare cases on the concerned engines a possible manufacturing nonconformity of the cylinder head may lead to an oil leak.

Fix: Check and replace cylinder head.

Recalled models: EXPERT · 4 vehicles

It is possible that the wiring harness for the power assisted steering motor may come in contact with other components in the engine bay. Should this occur then it is possible that the power steering assistance on this large vehicle may become affected.

Fix: Recall affected vehicles and fit protection to the wiring harness.

Recalled models: EXPERT · 1,577 vehicles

On some 2.0 l HDI vehicles potential contact between the fuel return pipe and the diesel filter support may eventually cause the pipe to become worn through friction.

Fix: The manufacturer has requested that some protection be added to the pipe to ensure its long-term resistance to wear.

Recalled models: EXPERT · 2,834 vehicles

In very rare circumstances the vacuum pump one way valve may not function correctly which could affect the level of braking assistance.

Fix: Recall the vehicles that are likely to be affected to replace the brake vacuum pump one way valve.

Recalled models: EXPERT · 24,220 vehicles

It has been identified that the position of the exterior lighting control ring may not be detected by the lighting management system and the lights may switch off without warning.

Fix: Recalled vehicles will have the lighting management software updated.

Recalled models: EXPERT · 2,903 vehicles

The threaded portion of the brake linkage rod in the brake control system may not be to conformity. This could result in a reduction of braking efficiency.

Fix: Recall affected vehicles to check rod and replace if found not to meet conformity.

Recalled models: EXPERT · 386 vehicles

It has been identified that water may ingress the brake drums causing premature brake lining wear. Should this occur the brake effort produced by the rear wheels may be reduced.

Fix: Recalled vehicles will have a seal fitted to the handbrake cable and the subject brake linings replaced.

Recalled models: EXPERT · 2,001 vehicles

It has been identified that the possibility exists that contact between the fuel return pipe and the engine shield may take place inside the engine compartment. Should this occur wear on the pipe would ensue which in the worst case; would result in a fuel leak.

Fix: Recalled vehicles will be fitted with an additional fastener to ensure that contact is not made and if necessary the fuel return pipe will be replaced.

Recalled models: EXPERT · 2,611 vehicles

In rare cases the lighting management system may incorrectly detect the lighting switch ring position which may cause the lights to cut out.

Fix: Recall affected vehicles and download new version of vehicle exterior lighting software

Recalled models: EXPERT · 48,938 vehicles

The throttle pedal may not return to its initial position as a result of a nonconformity to specification.

Fix: Recall the vehicles that are likely to be affected to check and where necessary replace the pedal mechanism.

Recalled models: EXPERT · 290 vehicles

It has been identified that on the specified vehicles a fault may develop with the brake vacuum pump. This can result in hardening of the brake pedal with an attendant loss of braking efficiency.

Fix: Recalled vehicles will have the vacuum pump replaced.

Recalled models: EXPERT · 19,867 vehicles

It has been identified that the earthing terminal for the electrical power assisted steering assembly may require reinforcing. This is necessary in order to provide the correct electrical supply to the power steering assembly and to prevent possible loss of steering assistance. In any case the vehicle's steering capacity is not altered.

Fix: Recalled vehicles will have the power steering earth connection reinforced as necessary.

Recalled models: EXPERT · 749 vehicles

The seat belt locking action may not be as fast as it is designed to be.

Fix: Recall the vehicles that may be affected to check the date of manufacture of the seat belts and where necessary replace the seat belts.

Recalled models: EXPERT · 37 vehicles

There is a possibility that the lower engine mounting point is weak. This may lead to significant engine vibration which in turn could result in the right hand drive shaft coming adrift.

Fix: Examine and replace the engine support yoke where found necessary.

Recalled models: EXPERT · 201 vehicles

There is a risk that the tyres may have been damaged during fitting onto the wheel rim at the factory.

Fix: Replace all five tyres.

Recalled models: EXPERT · 163 vehicles

In adverse wet weather conditions water may enter the engine management solenoid valve operating circuit. This could result in engine operating problems and a reduction in power assistance to the brake pedal if the water enters the brake vacuum circuit via the solenoid valves.

Fix: Recall affected vehicles to examine and if necessary replace the engine management solenoid valves with ones sealed against the ingress of water.

Recalled models: EXPERT · 41,175 vehicles

There is a risk of internal cracking of the 4-way brake pipe unions ( non- ABS models) or the 2 x 4 - way brake pipe unions ( ABS models). This could result in a gradual loss of brake fluid and reduced braking efficiency.

Fix: Recall affected vehicles and replace the four way brake pipe unions.

Recalled models: EXPERT · 109 vehicles

Brake vacuum pump drive pin may fail as a result of premature wear. This could result in a loss of power assistance at the brake pedal.

Fix: Recall affected vehicles to fit a quality assured replacement drive pin to the brake vacuum pump.

Recalled models: EXPERT · 5,835 vehicles

It has been identified that there is a possibility of premature wear of the handbrake lever ratchet leading to potential disengagement of the handbrake.

Fix: Recall affected vehicles and where necessary replace the original handbrake with a quality assured unit.

Recalled models: EXPERT · 828 vehicles