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Model reliability

Peugeot 406 reliability

The Peugeot 406 fails its MOT about as often as most cars over 10 years old: 41.9% of 3,950 tests failed in 2023, against 39.7% on average.

Over 10 years old
41.9% failed their MOT
About average
From 3,950 MOT tests of Peugeot 406s this age.
Where it does worse than other cars this age
Fails 2× as oftenBrake performance11.5% vs 5.8%
Fails 4× as oftenComponent mounting prescribed areas5.5% vs 1.4%
Fails 2× as oftenExhaust system4.4% vs 2.1%Fix about £150
Fails 74% more oftenDirection indicators4% vs 2.3%
Advised 56% more oftenMechanical brake components26.3% vs 16.9%
Advised 2× as oftenFluid leaks20.4% vs 10.1%
Advised 77% more oftenAnti-roll bars10.6% vs 6%
Advised 89% more oftenExhaust system10% vs 5.3%Fix about £150
Safety recalls

12 DVSA recalls for the Peugeot 406

Most cover a batch of cars built in a set period, and dealers fix them free. Sweep’s check shows the recalls for a car’s age and whether the DVSA has one outstanding.

R/2009/02213 Mar 2009Fuel may leak

It has been identified that a batch of high pressure fuel injection pumps supplied as spare parts may not have been manufactured to specification. As a result a fuel leak may occur.

Fix: Recalled vehicles will have the subject fuel injection pumps changed.

Recalled models: 406 · 16 vehicles

R/2006/04123 Feb 2006Fuel may leak

Due to a potential fault in the engine management system an internal engine fuel leak via the injectors may occur following switching off. This would result in the engine failing to restart due to excess fuel being present in the inlet manifold or cylinders.

Fix: To address the issue recalled vehicles will receive an engine management download.

Recalled models: 406 · 4,338 vehicles

R/2003/1085 Sept 2003Possible incorrect wiring of side air bags and seat belt pretensioners

There is a possibility that the connections for the side airbags and seat belt pre-tensioners may have been inverted on the connectors for the airbag ECU. In the case of an impact there is a risk that the incorrect side airbag could be triggered.

Fix: Check and if required change over the wires concerned in the airbag connector.

Recalled models: 406 · 102 vehicles

R/2003/10415 Aug 2003Incorrect wiring of lateral airbags and seat belt pretensioners

There is a possibility that the connections for the side airbags and seat belt pre-tensioners may have been inverted on the connectors for the airbag ECU. In the case of an impact there is a risk that the incorrect side airbag could be triggered.

Fix: Recall affected vehicles and reverse the wires concerned in the Air Bag Connector

Recalled models: 406 · 35,881 vehicles

R/2003/04713 May 2003Built 2001–2003Water may enter cooling fan - risk of fire.

There is a possibility that water may collect within the casing of the cooling fan and in a limited number of cases an under-bonnet fire.

Fix: Fit a modified cooling fan assembly.

Recalled models: 406 · 21,133 vehicles

R/2002/0215 Apr 2002Built 1999–2001Possible reduction in braking assistance plus engine operating problems.

In adverse wet weather conditions water may enter the engine management solenoid valve operating circuit. This could result in engine operating problems and a reduction in power assistance to the brake pedal if the water enters the brake vacuum circuit via the solenoid valves.

Fix: Recall affected vehicles to examine and if necessary replace the engine management solenoid valves with ones sealed against the ingress of water.

Recalled models: 406 · 41,175 vehicles

R/2001/10229 Oct 2001Built 1996Failure of camshaft drive belt

The camshaft drive belt may fail before the recommended replacement interval of 72000 miles. This could result in a complete loss of engine power without warning.

Fix: Recall affected vehicles and fit a quality assured replacement camshaft drive belt.

Recalled models: 406 · 9,494 vehicles

R/2001/0933 Aug 2001Brake servo vacuum pipe

Brake servo vacuum pipe may become damaged due to chafing on engine wiring harness. This could result in a loss of braking assistance.

Fix: Recall affected vehicles replace and reposition the servo vacuum pipe to avoid further chafing.

Recalled models: 406 · 202 vehicles

R/2001/01219 Jan 2001Rear suspension fixing bolts

Incorrect specification rear suspension arm pivot fixing bolts could fail under arduous operating conditions possibly resulting in the rear wheel locking.

Fix: Recall potentially affected vehicles examine the pivot fixing bolts and renew with ones of correct specification where necessary.

Recalled models: 406 · 3,372 vehicles

R/2000/0071 Feb 2000Brake pedal assembly may disengage

There is a possibility that the nuts securing the support for the brake pedal assembly may be loose or missing with a risk of disengagement of the support and loss of braking control during hard braking.

Fix: Recall affected vehicles and if required replace or tighten the nuts on the pedal return support.

Recalled models: 406 · 487 vehicles

R/1998/11229 Dec 1998Built 1997–1998Possible failure of road wheel

It has been identified that there is a possibility that the inner edge of the alloy wheels may have been deformed when fitting the tyres. This may result in the wheel breaking.

Fix: Recall affected vehicles check the wheels for damage with a special gauge and renew where necessary.

Recalled models: 406 · 834 vehicles

R/1997/01321 Feb 1997Built 1995–1996The steering column harness may foul on steering column

On some 406 models the steering column wiring harness may foul on the steering column and lead to electrical malfunction.

Fix: The affected vehicles are being recalled to Peugeot dealers to have the subject harness repositioned.

Recalled models: 406 · 13,387 vehicles

DVSA vehicle safety recalls (Crown copyright, Open Government Licence).

Checking a Peugeot 406 before you buy

Look at the parts above at the viewing, and read the car’s own MOT history: advisories for the same parts suggest the problem is already starting. Sweep’s free check shows every MOT, advisory and mileage reading for a registration.

Source: DVSA anonymised MOT tests 2023 (Open Government Licence v3.0). Failure rates compare this model with all cars in the same age band. Fix prices are typical independent-garage estimates.
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