Volvo Xc90 reliability

There may be a potential software error in the brake control module.

Fix: Update the brake control module software.

Recalled models: XC90 · 10,197 vehicles

The Engine Control Module (ECM) may prevent the combustion engine from starting.�

Fix: Download updated software.

Recalled models: XC90 · 4,755 vehicles

The thrust bearing in the turbo charger may not be robust enough.

Fix: Replace turbocharger with a modified version which has an improved thrust bearing.

Recalled models: XC90 · 2,083 vehicles

There may be an insufficient or missing welding connection in the Hydraulic Unit of the Brake System.

Fix: Replace the Hydraulic Unit.

Recalled models: XC90 · 28 vehicles

There is a risk that the 15amp fuse could blow which will prevent the low pressure fuel pump operating.

Fix: Replace the 15A fuse with a 20A fuse which can withstand this peak.

Recalled models: XC90 · 14,380 vehicles

Vehicles may have the Supplementary Restraint System (SRS) control unit incorrectly tightened to the car body.

Fix: Inspect and tighten the SRS control unit.

Recalled models: XC90 · 704 vehicles

The Automatic Emergency Brake System a function of the IntelliSafe system may not always engage increasing the risk of a collision

Fix: Affected vehicles must have new software downloaded

Recalled models: XC90 · 56,385 vehicles

Possible loss of power whilst driving.

Fix: Vehicles must have updated software downloaded.

Recalled models: XC90 · 53 vehicles

The engines plastic inlet manifold may melt and deform

Fix: Update vehicles with improved soot reducing software cleaning of TMAP and EMAP. Fit additional hoses where necessary.

Recalled models: XC90

An engine cooling system hose may break and could cause a coolant leak.

Fix: Replace the hose on affected vehicles.

Recalled models: XC90 · 959 vehicles

Small cracks on the inside of a rubber fuel hose.

Fix: Replacement of affected fuel hoses.

Recalled models: XC90 · 30,777 vehicles

There may be a software issue in the Vehicle Connectivity Module.

Fix: Upgrade software in the Vehicle Connectivity Module.

Recalled models: XC90 · 7,322 vehicles

The pre-tensioner in the driver�s side third row passenger seat belt may not have been produced according to the correct specification In the event of a collision the pre tensioner and seat belt will still operate as intended but a very small part could enter the passenger compartment. As a temporary measure until the seat belt has been replaced it is recommended that the seat belt is not used.

Fix: On affected vehicles replace the seat belt.

Recalled models: XC90 · 501 vehicles

The retaining bolts used to assemble the Inflatable Curtain may be broken and offer less protection in the event of an incident.

Fix: On affected vehicles replace all retaining bolts.

Recalled models: XC90 · 2,409 vehicles

It has been identified by the manufacturer that the air-bag initiator does not meet specification. This can therefore result in the initiator not functioning correctly which can lead to none deployment of the air-bag. Should a collision occur then there is an increased risk of injury to the occupants of the vehicle.

Fix: Recall all affected vehicles to replace the air-bags with a new quality assured component.

Recalled models: XC90 · 1,415 vehicles

It has been identified there is a possibility the front seatbelt buckle stud may not have been punched correctly during production. This may result in a separation between the buckle and seatbelt bracket if the vehicle is involved in a collision.

Fix: Recall all affected vehicles to inspect the seatbelt buckle and if required to replace the seatbelt buckle.

Recalled models: XC90 · 47 vehicles

Affected vehicles may have a crankshaft that has been insufficiently hardened which may fail and nay cause engine failure.

Fix: Check identity of crankshaft. If the relevant marking is not present then replace engine.

Recalled models: XC90 · 9 vehicles

Affected vehicles have interior panels that may prevent the inflatable curtain airbags from deploying as intended. This could reduce the level of protection offered to third row passengers in the event of an accident.

Fix: Modify affected interior panels to allow the inflatable curtains to deploy as intended.

Recalled models: XC90 · 1,690 vehicles

A hose for the power steering assistance hydraulics could come into contact with the cooling fan. This would cause a noise which an observant driver may be able to hear. If the hose and fan conflict for long enough then it is possible for the hose to leak power steering fluid to the degree that servo assistance could be lost.

Fix: Recall the vehicles that are likely to be affected and check the hydraulic hose for damage and relace as necessary. The hose will then be secured with a modified bracket.

Recalled models: XC90 · 2,584 vehicles

It has been identified that the wiring harness for the Side Impact Protection System airbag (SIPS) on the drivers and passengers front seats may have been routed incorrectly. This could result in the wiring harness becoming damaged which will illuminate the Supplemental Restraint System (SRS) light on the instrument panel. If the SRS light is illuminated then additional care should be taken when driving the vehicle as SRS functions may be affected.

Fix: Recall all affected vehicles to check the routing of the wiring harness and if required reroute it and repair any damage.

Recalled models: XC90 · 301 vehicles

There could be a sudden and unexpected failure of the bottom end of the engine because of a non-conformity during production of the connecting rods.

Fix: Recall the vehicles that are likely to be affected to replace the engine.

Recalled models: XC90 · 6 vehicles

A leak may occur from the internal pipes of the steering gear. In most cases the leak will be gradual and will drain the power steering oil generating noise and a slow decrease in the power steering assistance. In the worst case there could be a complete loss of power steering fluid and steering assistance without any warning to the driver.

Fix: Recall the vehicles that are likely to be affected to replace the internal pipe set.

Recalled models: XC90 · 4,992 vehicles

It has been identified that the standard wheel securing bolts may not have undergone the correct hardening process. This will result in corrosion a noise and/or vibration. If this condition is not rectified there is a possibility that the wheel may become loose and detach.

Fix: Recall all affected vehicles and replace the standard wheel bolts.

Recalled models: XC90 · 186 vehicles

It has been identified that a number of fuel pressure pipes may have a defect which could result in a fuel leakage. Although it can be identified by the smell of fuel it is possible although unlikely that an external heat source could ignite the fuel so resulting in a fire.

Fix: Recall affected for inspection of fuel pressure line and replacement if required.

Recalled models: XC90 · 466 vehicles

A section of the gear shift mechanism may over time become loose and cause the mechanism to become jammed. If this was to occur it might not be possible to change gear or select neutral.

Fix: Recall the vehicles that are likely to be affected to check that the ball joint for the gear selector is properly secured.

Recalled models: XC90 · 6,961 vehicles

Fuel may leak from a defective fuel pressure line. Although unlikely there is a potential that an external ignition source could ignite the fuel and result in a fire in the driver's side wheel arch area.

Fix: Recall the vehicles that are likely to be affected to inspect and where necessary replace the fuel pressure line.

Recalled models: XC90 · 18 vehicles

A power steering hose may come into contact with the engine cooling fan. As a consequence the hose may become damaged and subsequently leak resulting in loss of power steering assistance.

Fix: Recall the vehicles that are likely to be affected to fit a new pipe clamp and where necessary a new power steering hose.

Recalled models: XC90 · 6,501 vehicles

It has been identified that; on assembly of the engine mounting bracket incorrect screws may have been used. This can result in breakage of the bracket which can lead to heavy engine vibrations/noise and reduced engine power or stalling due to the limp home mode being activated.

Fix: Recalled vehicles will the engine mounting bracket screws replaced.

Recalled models: XC90 · 13 vehicles

It has been identified thatthe steering gear pressure hose may become damaged due to conflict with the engine cooling fan. Should the hose come into contact with the cooling fan there could be a sudden draining of the hydraulic oil from the system and loss of steering power assistance.

Fix: Recalled vehicles will have the steering pressure hose secured to avoid possible engine cooling fan contact.

Recalled models: XC90 · 3,815 vehicles

It has been identified that upon insertion of the ignition key the engine control module may transmit a signal to shut down the Can-Bus network thus disabling functions such as the climate control.

Fix: Recalled vehicles will have the relevant software upgraded.

Recalled models: XC90 · 245 vehicles

The electric cooling fan control unit's metal cover may not have the correct corrosion protection. Should corrosion occur water may enter the control unit causing an electrical malfunction and in extreme cases cause a fire in the engine compartment.

Fix: Recall the vehicles that are likely to be affected to fit an improved fan assembly.

Recalled models: XC90 · 388 vehicles

On petrol engined vehicles it has been found that the PCV (Positive Crank Ventilation) nipple may crack or become loose resulting in an air leak. This could cause a whistling sound and may cause the engine malfunction lamp to operate.

Fix: Recall the vehicles that are likely to be affected to replace the PCV nipple.

Recalled models: XC90 · 1,139 vehicles

Under continuous exceptionally hard use it is possible for the track rod end ball joint to fracture. In extreme cases this could lead to loss of steering control.

Fix: Recall the vehicles that are likely to be affected to replace both the nearside and the offside outer track rod ends.

Recalled models: XC90 · 18,728 vehicles

The battery positive cable may be in conflict with the starter motor solenoid. If a conflict does develop a short circuit of the battery ground cable will occur. This may result in smoke appearing from under the bonnet or a failure to start with warning lamps illuminated.

Fix: Recalled vehicles will have the distance between the battery positive cable checked and adjusted if the clearance is less than 4mm.

Recalled models: XC90 · 911 vehicles

The fuel injector pipes may not have been fitted correctly and as a consequence could leak.

Fix: Examine all potentially affected vehicles and replace any incorrectly fitted injector pipes.

Recalled models: XC90 · 287 vehicles

There is a possibility that at certain temperatures (room temp or below) that the front wheel speed sensors can send faulty signals to a number of control units. It is possible that under braking the ABS could be activated when not needed and the ABS light will be illuminated.

Fix: Recall affected vehicles and replace both front wheel sensors with modified type.

Recalled models: XC90 · 429 vehicles

There is a possibility that the seat belt attachments for the 2nd and 3d row may not have been fitted correctly. Some attachments may not have been tightened properly.

Fix: Recall affected vehicles and inspect the attachments and if necessary replace the screws and tighten to correct specification

Recalled models: XC90 · 1,546 vehicles