Volvo Xc60 reliability

The thrust bearing in the turbo charger may not be robust enough.

Fix: Replace turbocharger with a modified version which has an improved thrust bearing.

Recalled models: XC60 · 2,083 vehicles

There may be an insufficient or missing welding connection in the Hydraulic Unit of the Brake System.

Fix: Replace the Hydraulic Unit.

Recalled models: XC60 · 28 vehicles

There is a risk that the 15amp fuse could blow which will prevent the low pressure fuel pump operating.

Fix: Replace the 15A fuse with a 20A fuse which can withstand this peak.

Recalled models: XC60 · 14,380 vehicles

Vehicles may have the Supplementary Restraint System (SRS) control unit incorrectly tightened to the car body.

Fix: Inspect and tighten the SRS control unit.

Recalled models: XC60 · 704 vehicles

Vehicles may have incorrectly tightened front wiper arm securing nuts

Fix: Check and tighten the nuts to an increased torque setting.

Recalled models: XC60 · 31,778 vehicles

There is a risk for trapped air to be in the cooling system which may result in insufficient cooling of engine components.

Fix: Add an extra degassing line (Bleeder Hose) between the cooling system radiator and the cooling system expansion tank which will evacuate the trapped air

Recalled models: XC60 · 76,945 vehicles

There is a risk for trapped air to be in the cooling system which may result in insufficient cooling of engine components.

Fix: Add an extra degassing line (Bleeder Hose) between the cooling system radiator and the cooling system expansion tank which will evacuate the trapped air.

Recalled models: XC60 · 15,167 vehicles

Potential breakage/fatigue of a flexible steel cable supporting the front seatbelt anchor point.

Fix: Replace the seat belt fastener with a new designed seat belt fastening.

Recalled models: XC60 · 170,160 vehicles

The Automatic Emergency Brake System a function of the IntelliSafe system may not always engage increasing the risk of a collision

Fix: Affected vehicles must have new software downloaded

Recalled models: XC60 · 56,385 vehicles

Possible loss of power whilst driving.

Fix: Vehicles must have updated software downloaded.

Recalled models: XC60 · 53 vehicles

The engines plastic inlet manifold may melt and deform

Fix: Update vehicles with improved soot reducing software cleaning of TMAP and EMAP. Fit additional hoses where necessary.

Recalled models: XC60

Under certain conditions in cold climates the tailgate lifting arms may freeze and separate.

Fix: Replace both lifting arms on the tailgate.

Recalled models: XC60 · 13,273 vehicles

Small cracks on the inside of a rubber fuel hose.

Fix: Replacement of affected fuel hoses.

Recalled models: XC60 · 30,777 vehicles

There may be a software issue in the Vehicle Connectivity Module.

Fix: Upgrade software in the Vehicle Connectivity Module.

Recalled models: XC60 · 7,322 vehicles

It has been identified by the manufacturer that the air-bag initiator does not meet specification. This can therefore result in the initiator not functioning correctly which can lead to none deployment of the air-bag. Should a collision occur then there is an increased risk of injury to the occupants of the vehicle.

Fix: Recall all affected vehicles to replace the air-bags with a new quality assured component.

Recalled models: XC60 · 1,415 vehicles

It has been identified there is a possibility the front seatbelt buckle stud may not have been punched correctly during production. This may result in a separation between the buckle and seatbelt bracket if the vehicle is involved in a collision.

Fix: Recall all affected vehicles to inspect the seatbelt buckle and if required to replace the seatbelt buckle.

Recalled models: XC60 · 47 vehicles

Due to a potential manufacturing defect the gas generator in the driver�s airbag module may not deploy as intended. This may reduce the affectivities of the airbag.

Fix: On affected vehicles replace the driver's air bag module.

Recalled models: XC60 · 123 vehicles

Involved vehicles may have a software issue which could cause the engine to momentarily cut-out and restart while driving. This could also cause disturbances in some electrical systems such as shut down of the instrument cluster infotainment system and loss of power steering assistance.

Fix: Recall the vehicles that are likely to be affected and upgrade the software of the control units.

Recalled models: XC60 · 7,237 vehicles

Fuel gauge may not show correct level

Fix: The remedy is not yet available for all models. Until a remedy is available the manufacturer advises to maintain fuel level above approx one third.

Recalled models: XC60 · 1,109 vehicles

Fuel gauge may not show correct level

Fix: The remedy is not yet available for all models.. Until a remedy is available the manufacturer advises to maintain fuel level above approx one third.

Recalled models: XC60 · 2,743 vehicles

Fuel gauge may not show correct level

Fix: Dependent on affected Model update software. Until updated the manufacturer advises to maintain fuel level above approx one third.

Recalled models: XC60 · 5,354 vehicles

Affected vehicles may have a crankshaft that has been insufficiently hardened which may fail and nay cause engine failure.

Fix: Check identity of crankshaft. If the relevant marking is not present then replace engine.

Recalled models: XC60 · 9 vehicles

The crankshaft may not have been sufficiently hardened and may fail this in turn can lead to sudden and catastrophic engine failure. The failure may be preceded by loss of power and a knocking noise.

Fix: Recall the vehicles that are likely to be affected and replace the engine.

Recalled models: XC60 · 5 vehicles

Vehicles with manual gearboxes and start/stop functionality have Parking Brake Module (PBM) software that may allow the parking brake to unintentionally release. The unintended release of the parking brake can only occur when the engine is running and the gearstick moved so it will happen when the vehicle is attended.

Fix: Recall the vehicles that are likely to be affected to download upgraded Parking Brake Module (PBM) software.

Recalled models: XC60 · 2,146 vehicles

The auxiliary drive belt tensioner can suffer from premature wear which may cause it to fail. This can lead to loss of steering power assistance and a slight possibility of loss of drive should the drive belt or tensioner invade the cambelt area.

Fix: Recall the vehicles that are likely to be affected to replace the auxiliary drive belt and tensioner.

Recalled models: XC60 · 3,134 vehicles

There could be a sudden and unexpected failure of the bottom end of the engine because of a non-conformity during production of the connecting rods.

Fix: Recall the vehicles that are likely to be affected to replace the engine.

Recalled models: XC60 · 6 vehicles

Some vehicles may have had excessive underbody protection applied which when drying. could have formed small stalactite shaped formations. These formations may have formed close to the underbody fuel lines and could damage them and cause a fuel leak. Due to the positioning of the fuel lines escaping fuel or fuel vapour could potentially lead to a fire.

Fix: Inspect all vehicles and cut any stalactite shaped formations off. If the fuel line is damaged it will be replaced. Only 1% of vehicles are expected to have any damage to the fuel line.

Recalled models: XC60 · 481 vehicles

It has been identified that the wiring harness for the SRS system may not have been correctly attached to the front seat frames. It is possible that continued adjustment of the seat position may cause the harness to become detached. If this should occur a warning light will illuminate on the instrument panel warning the driver of a fault with the SRS system. However in this condition the front and side airbags may not deploy if the vehicle is involved in a collision.

Fix: Recall all affected vehicles for an inspection of the wiring harnesses and ensure that it is correctly routed and secured. If not then reroute and securing of the wiring harness.

Recalled models: XC60 · 9,330 vehicles

The auxiliary drive belt tensioner may fail. This can lead to loss of steering power assistance and a slight possibility of loss of drive should the drive belt or tensioner invade the cambelt area.

Fix: Recall the vehicles that are likely to be affected to replace the auxiliary drive belt and tensioner.

Recalled models: XC60 · 7,302 vehicles

The auxiliary drive belt tensioner may fail. If the tensioner fails it would cause a loss of power steering assistance and possible loss of drive.

Fix: Replace the auxiliary drive belt tensioner.

Recalled models: XC60 · 9,936 vehicles

It is possible in certain circumstances for the engine oil level to rise above the maximum level. This situation could lead to engine speed being maintained or possibly increased after the throttle pedal is released. In extreme cases the engine could continue to run after it has been switched off.

Fix: Recall the vehicles that are likely to be affected to adjust the engine oil level and carry out a software upgrade.

Recalled models: XC60 · 4,787 vehicles

It is possible that the driver's and passenger's front powered seats may not be fitted with the front stop lug. The lug restricts the movement of the seats and if not fitted it is possible to position the seats too far forward or backwards. This could increase the chances of injury should the vehicle be involved in an accident.

Fix: Recall all affected vehicles to inspect for fitment of the lugs and if found to be missing fit new lugs.

Recalled models: XC60 · 103 vehicles

On certain five cylinder engines it is possible that the high pressure fuel pipes may not have been correctly installed and may leak. This should be identified by a smell of fuel from the engine bay. However it is possible that in extreme cases an engine bay fire could occur.

Fix: Recall all affected vehicles and replace the high pressure pipes.

Recalled models: XC60 · 845 vehicles

When driving at low speeds a fault within the software calibration of the engine and transmission control modules may lead to a drop in the engine idle speed when braking or releasing the accelerator. In extreme cases this may result in the engine cutting out without warning.

Fix: Recall the vehicles that are likely to be affected to upgrade the engine/transmission software.

Recalled models: XC60 · 64 vehicles

The inflatable curtain may have been fitted incorrectly which could prevent it from deploying as intended.

Fix: Recall the vehicles that are likely to be affected to check and where necessary adjust the curtain.

Recalled models: XC60 · 20 vehicles

It is possible that the engine oil level may rise above its maximum level due to overfilling and/or dilution by fuel. This may result in the engine speed being maintained or possibly increased after the throttle pedal has been released. In extreme cases it is possible that the engine may continue to run after it has been switched off.

Fix: Recall all affected vehicles and carry out an Engine Control Module software upgrade and adjust the engine oil. The new ECM upgrade will improve adaption of different blends of fuel and include a dashboard text warning message if the oil level reaches too high a level.

Recalled models: XC60 · 4,430 vehicles

It is possible that an electrical short circuit within a connector could result in the illumination of the Airbag System Service Required message and Supplemental Restraint System warning lamp on the dashboard. Should this occur the driver's airbag would not deploy as intended if the vehicle is involved in a collision.

Fix: Recall all affected vehicles to check and rework the connector.

Recalled models: XC60 · 6,844 vehicles

On effected petrol and diesel engines a spring clamp on the radiator hose connecting it to the water inlet pipe may be insecure. If not rectified the engine may lose coolant overheat seize and suddenly slow the vehicle rapidly to a halt.

Fix: Recall the vehicles that are likely to be affected to have the radiator hose adequately secured.

Recalled models: XC60 · 326 vehicles

A section of the gear shift mechanism may over time become loose and cause the mechanism to become jammed. If this was to occur it might not be possible to change gear or select neutral.

Fix: Recall the vehicles that are likely to be affected to check that the ball joint for the gear selector is properly secured.

Recalled models: XC60 · 6,961 vehicles

The auxiliary drive belt tensioner may fail. This can lead to loss of steering power assistance and a slight possibility of loss of drive should the drive belt or tensioner invade the cambelt area.

Fix: Recall the vehicles that are likely to be affected to replace the auxiliary drive belt and tensioner.

Recalled models: XC60 · 4,673 vehicles

The engine oil level may rise. This situation may lead to the engine speed being maintained or possibly increased after the throttle pedal is released. In an extreme situation the engine may continue to run after it has been switched off.

Fix: Recall the affected vehicles and carry out a ECM software upgrade adjust engine oil level and install a decal to confirm oil level to the consumer.

Recalled models: XC60 · 20,204 vehicles

It has been identified that a joint between the power steering high pressure lines and the steering gear may not have been assembled correctly. This may result in a power steering hydraulic fluid leak and a sudden loss of steering assistance. Due to the pressure within the hydraulic system hydraulic fluid may be sprayed onto the engine with the attendant risk of fire.

Fix: Recalled vehicles will check the subject joint and if necessary replace any cross threaded bolt. At the same time the joint will be modified.

Recalled models: XC60 · 3,898 vehicles

It has been identified that the fuel rail beneath the vehicle that protects the fuel line may not be properly attached thereby exposing the fuel lines to possible damage.

Fix: Recalled vehicle will have the security of the subject rail checked. It will be secured if this is seen to be necessary.

Recalled models: XC60 · 1,727 vehicles

Under certain side impact scenarios the side panel on the driver's seat may contact the quick fix seatbelt release button and the belt may detach.

Fix: Recall affected vehicles to modify the side panel.

Recalled models: XC60 · 1 vehicles

It has been identified thatthe fuel pump electronic module may not operate as intended. This can result in failure of the fuel pump to start. Should this occur the vehicle may suffer a non start rough running or in the worst case the engine may stall without prior warning. Investigation has shown that it may be possible to drive the vehicle for up to 100 m before the fault manifests itself.

Fix: Recalled vehicles will have the software within the central electronic module upgraded.

Recalled models: XC60 · 254 vehicles

It has been identified that due to a software issue with the engine cooling fan control module the air conditioning performance may be reduced and the engine coolant temperature may increase. This will result in warning messages being displayed. In extreme cases if the driver does not heed the warnings the engine may fail.

Fix: Recalled vehicles will have the cooling fan control module replaced.

Recalled models: XC60 · 4,006 vehicles

It has been identified that the front bumper energy absorber may be partially covering the aperture through which the towing eye is fixed. Customers will discover that it is not possible to fit the towing eye following removal of the bumper towing eye cover.

Fix: Recalled vehicles will have a section of the bumper energy absorbing material removed thus allowing full access to the towing eye aperture.

Recalled models: XC60 · 91 vehicles