Volvo V60 reliability

The Engine Control Module (ECM) may prevent the combustion engine from starting.�

Fix: Download updated software.

Recalled models: V60 · 4,755 vehicles

There may be an insufficient or missing welding connection in the Hydraulic Unit of the Brake System.

Fix: Replace the Hydraulic Unit.

Recalled models: V60 · 28 vehicles

Pressure in the fuel tank could cause the fuel level sender to indicate fuel in the tank when it could be empty.

Fix: Update software which will allow the electronic fuel tank ventilation valve to release pressure when required.

Recalled models: V60 · 256 vehicles

There is a risk that the 15amp fuse could blow which will prevent the low pressure fuel pump operating.

Fix: Replace the 15A fuse with a 20A fuse which can withstand this peak.

Recalled models: V60 · 14,380 vehicles

Vehicles may have the Supplementary Restraint System (SRS) control unit incorrectly tightened to the car body.

Fix: Inspect and tighten the SRS control unit.

Recalled models: V60 · 704 vehicles

There is a risk for trapped air to be in the cooling system which may result in insufficient cooling of engine components.

Fix: Add an extra degassing line (Bleeder Hose) between the cooling system radiator and the cooling system expansion tank which will evacuate the trapped air

Recalled models: V60 · 76,945 vehicles

There is a risk for trapped air to be in the cooling system which may result in insufficient cooling of engine components.

Fix: Add an extra degassing line (Bleeder Hose) between the cooling system radiator and the cooling system expansion tank which will evacuate the trapped air.

Recalled models: V60 · 15,167 vehicles

Potential breakage/fatigue of a flexible steel cable supporting the front seatbelt anchor point.

Fix: Replace the seat belt fastener with a new designed seat belt fastening.

Recalled models: V60 · 170,160 vehicles

The Automatic Emergency Brake System a function of the IntelliSafe system may not always engage increasing the risk of a collision

Fix: Affected vehicles must have new software downloaded

Recalled models: V60 · 56,385 vehicles

The engines plastic inlet manifold may melt and deform

Fix: Update vehicles with improved soot reducing software cleaning of TMAP and EMAP. Fit additional hoses where necessary.

Recalled models: V60

The incorrect upper control arm has been assembled on the left side.

Fix: The correct upper control arm is to be installed

Recalled models: V60 · 1 vehicles

A rear suspension link nut and screw may not have been correctly assembled.

Fix: Check and replace nut and screw where required.

Recalled models: V60 · 528 vehicles

Small cracks on the inside of a rubber fuel hose.

Fix: Replacement of affected fuel hoses.

Recalled models: V60 · 30,777 vehicles

There may be a software issue in the Vehicle Connectivity Module.

Fix: Upgrade software in the Vehicle Connectivity Module.

Recalled models: V60 · 7,322 vehicles

It has been identified by the manufacturer that the air-bag initiator does not meet specification. This can therefore result in the initiator not functioning correctly which can lead to none deployment of the air-bag. Should a collision occur then there is an increased risk of injury to the occupants of the vehicle.

Fix: Recall all affected vehicles to replace the air-bags with a new quality assured component.

Recalled models: V60 · 1,415 vehicles

It has been identified there is a possibility the front seatbelt buckle stud may not have been punched correctly during production. This may result in a separation between the buckle and seatbelt bracket if the vehicle is involved in a collision.

Fix: Recall all affected vehicles to inspect the seatbelt buckle and if required to replace the seatbelt buckle.

Recalled models: V60 · 47 vehicles

It has been identified that during the engine warm-up process and under certain driving/climate conditions for instance periods of high acceleration or high engine load immediately after a cold start in cold climates there is the possibility for coolant leakage or oil seepage. This can lead to the possibility in a worst-case scenario of smoke or a slow developing fire in the engine compartment. However the driver will receive a warning message on the Driver�s Information Module indicating a low coolant level.

Fix: Recall all affected vehicles to modify the coolant bypass valve and install a new exhaust manifold gasket.

Recalled models: V60 · 3,192 vehicles

Due to a potential manufacturing defect the gas generator in the driver�s airbag module may not deploy as intended. This may reduce the affectivities of the airbag.

Fix: On affected vehicles replace the driver's air bag module.

Recalled models: V60 · 123 vehicles

Involved vehicles may have a software issue which could cause the engine to momentarily cut-out and restart while driving. This could also cause disturbances in some electrical systems such as shut down of the instrument cluster infotainment system and loss of power steering assistance.

Fix: Recall the vehicles that are likely to be affected and upgrade the software of the control units.

Recalled models: V60 · 7,237 vehicles

Fuel gauge may not show correct level

Fix: The remedy is not yet available for all models. Until a remedy is available the manufacturer advises to maintain fuel level above approx one third.

Recalled models: V60 · 1,109 vehicles

Fuel gauge may not show correct level

Fix: The remedy is not yet available for all models.. Until a remedy is available the manufacturer advises to maintain fuel level above approx one third.

Recalled models: V60 · 2,743 vehicles

Fuel gauge may not show correct level

Fix: Dependent on affected Model update software. Until updated the manufacturer advises to maintain fuel level above approx one third.

Recalled models: V60 · 5,354 vehicles

The crankshaft may not have been sufficiently hardened and may fail this in turn can lead to sudden and catastrophic engine failure. The failure may be preceded by loss of power and a knocking noise.

Fix: Recall the vehicles that are likely to be affected and replace the engine.

Recalled models: V60 · 5 vehicles

Vehicles with manual gearboxes and start/stop functionality have Parking Brake Module (PBM) software that may allow the parking brake to unintentionally release. The unintended release of the parking brake can only occur when the engine is running and the gearstick moved so it will happen when the vehicle is attended.

Fix: Recall the vehicles that are likely to be affected to download upgraded Parking Brake Module (PBM) software.

Recalled models: V60 · 2,146 vehicles

The auxiliary drive belt tensioner can suffer from premature wear which may cause it to fail. This can lead to loss of steering power assistance and a slight possibility of loss of drive should the drive belt or tensioner invade the cambelt area.

Fix: Recall the vehicles that are likely to be affected to replace the auxiliary drive belt and tensioner.

Recalled models: V60 · 3,134 vehicles

Volvo's quality follow-up procedures have identified an issue with a limited number of S60 & V60 Volvos (MY2013). The securing screws for the inner A-pillar panels may have been torqued incorrectly. This could cause the A-pillar panels to crack and this may affect the attachment of the trims during a collision should the inflatable curtain be activated. If the trims become detached they could cause injury to the occupants in the front seats. The corrective action is to replace both A-pillar trims as well as the securing screws.

Fix: Replace both trim panels and screws.

Recalled models: V60 · 70 vehicles

Investigations have identified the wiper arm mechanism may chafe against the brake booster vacuum line. If this chafing occurs it could lead to a gradual reduction of the power assisted braking and more effort would need to be applied to the brake pedal than usual to slow the vehicle down. In a worst case the reduction of braking assistance could occur suddenly without any prior warning

Fix: Inspect the brake booster vacuum line. If it is chafed then it should be replaced and routed correctly. If the line is not chafed it should re-routed to ensure no issues going forward.

Recalled models: V60 · 3,394 vehicles

There could be a sudden and unexpected failure of the bottom end of the engine because of a non-conformity during production of the connecting rods.

Fix: Recall the vehicles that are likely to be affected to replace the engine.

Recalled models: V60 · 6 vehicles

It has been identified that the wiring harness for the SRS system may not have been correctly attached to the front seat frames. It is possible that continued adjustment of the seat position may cause the harness to become detached. If this should occur a warning light will illuminate on the instrument panel warning the driver of a fault with the SRS system. However in this condition the front and side airbags may not deploy if the vehicle is involved in a collision.

Fix: Recall all affected vehicles for an inspection of the wiring harnesses and ensure that it is correctly routed and secured. If not then reroute and securing of the wiring harness.

Recalled models: V60 · 9,330 vehicles

It is possible that the upper power steering return line may become detached which will result in the loss of power steering fluid. This will result in fluid leaking onto the road surface leaking into the engine bay and the driver experiencing heavy steering.

Fix: Recall the affected vehicles for the replacement of the power steering return line.

Recalled models: V60 · 213 vehicles

On certain five cylinder engines it is possible that the high pressure fuel pipes may not have been correctly installed and may leak. This should be identified by a smell of fuel from the engine bay. However it is possible that in extreme cases an engine bay fire could occur.

Fix: Recall all affected vehicles and replace the high pressure pipes.

Recalled models: V60 · 845 vehicles

When driving at low speeds a fault within the software calibration of the engine and transmission control modules may lead to a drop in the engine idle speed when braking or releasing the accelerator. In extreme cases this may result in the engine cutting out without warning.

Fix: Recall the vehicles that are likely to be affected to upgrade the engine/transmission software.

Recalled models: V60 · 64 vehicles

It has been identified that the standard wheel securing bolts may not have undergone the correct hardening process. This will result in corrosion a noise and/or vibration. If this condition is not rectified there is a possibility that the wheel may become loose and detach.

Fix: Recall all affected vehicles and replace the standard wheel bolts.

Recalled models: V60 · 186 vehicles