Ford Ranger reliability

On affected vehicles there is a potential software issue causing the rear-view camera not to function as intended.

Fix: Update the Accessory Protocol Interface Module (APIM) software to the latest level.

Recalled models: RANGER · 985 vehicles

On affected vehicles a software problem may result in issues with the rear-view camera that reduce the driver’s view or with it remaining on after a reversing event.

Fix: Update the vehicle software to the latest level.

Recalled models: RANGER · 2 vehicles

Affected vehicles could experience loss of brake boost and extended brake pedal travel and stopping distance.

Fix: Update the Electric Brake Boost module software to the latest level.

Recalled models: RANGER · 13,952 vehicles

On affected vehicles the left-side camshaft sprocket on the engine could fracture due to a manufacturing defect resulting in an engine stall.

Fix: Inspect the left-side camshaft sprocket and replace if necessary.

Recalled models: RANGER · 12 vehicles

On affected vehicles the driver’s seatbelt webbing may have been incorrectly routed through the rubber anchor trim sleeve only instead of being routed through both the rubber and the metal anchor eyelet increasing the risk of injury in the event of a crash.

Fix: Inspect driver’s seat belt routing replace as necessary.

Recalled models: RANGER · 2,095 vehicles

A small number of Ranger vehicles that have been manufactured with an incorrectly assembled engine idler gear. An improperly installed engine idler gear may cause an engine stall with sudden loss of power whilst driving increasing the risk of crash or injury. A noise is typically observed from the engine in advance. In the event of a failure the vehicle will stall and/or not start.

Fix: Replace Idler assembly

Recalled models: RANGER · 3 vehicles

Ranger Platinum vehicles where the electronic child lock system may show as engaged on the orange light on the window switch pack on the door trim but the rear doors could be opened from the interior door release handle. A Child Lock Malfunction message in the cluster or a warning flash on the activation button may or may not illuminate.

Fix: Modification to system wiring and system reset.

Recalled models: RANGER · 291 vehicles

Ranger vehicles have been manufactured using a front wiper motor linkage that could potentially fracture due to a manufacturing quality issue. In some circumstances a fractured wiper arm linkage will reduce the visual performance through the passenger side of the windshield below levels required to maintain vehicle compliance.

Fix: Inspect and replace if required

Recalled models: RANGER · 578 vehicles

The incorrect Front Propeller Shaft may have been installed.

Fix: Replace Front Propeller Shaft

Recalled models: RANGER · 3 vehicles

Ranger vehicles where the High Pressure (HP) Pipes connecting with the Fuel Pump may not have been correctly tightened to specifications.� Incorrectly tightened HP Pipe joints/nuts may loosen over time resulting in a fuel leak.

Fix: Inspect connections. If no leak present retorque connections. If leak found replace pipework.�

Recalled models: RANGER · 152 vehicles

Ranger vehicles that may have been produced with incorrect bolts for the rear axle ring gear. In some circumstances the incorrect ring gear bolts may become loose under severe driving conditions causing knocking or whining noises from the rear axle. In very extreme cases the vehicle may experience rear axle lock-up due to the bolts detaching and getting stuck in the rear axle gears.�

Fix: The dealer will replace the complete rear axle assembly on all of the affected vehicles.�

Recalled models: RANGER · 3 vehicles

Affected vehicles may have been produced with the propeller shaft flange to transmission bolts loose and / or missing.

Fix: Check and rework the bolts if necessary.

Recalled models: RANGER · 8 vehicles

Ranger vehicles that have a manual rear door child lock which is activated near the rear door latch may have been incorrectly fitted with a switch pack that includes a rear window/rear door child lock button that illuminates when actuated.

Fix: Remove and replace the driver door window control switch with the correct version.

Recalled models: RANGER · 785 vehicles

While monitoring vehicles in operation when the turn signal / hazard lamp audible indicator is activated an Event Warning Chime (e.g. Seat Belt warnings Lane Keeping warnings) at the same time will not be audible.

Fix: Affected vehicles need to receive updated Instrument Panel Cluster Software

Recalled models: RANGER RAPTOR · 163 vehicles

On affected vehicles the Brake Fluid Level Low warning message will not appear on the Instrument Panel Cluster when the brake fluid level falls below a pre-determined level.

Fix: Affected vehicles need to be returned to a Ford Authorised Dealer to have a software update that will restore feature functionality.

Recalled models: RANGER · 18 vehicles

The driver�s seat belt might have the webbing routed through the anchor rubber trim sleeve instead of being routed through the metal anchor eyelet.

Fix: Carry out a visual inspection of the driver seat belt at the pre-tensioner. Any vehicle that has failed this inspection will be retained and the affected part will be replaced.

Recalled models: RANGER · 13 vehicles

It is possible that the exhaust muffler flange weld could crack and in extreme circumstances the exhaust muffler could detach from the vehicle.

Fix: Replace the exhaust muffler.

Recalled models: RANGER · 20,370 vehicles

On several Ranger vehicles an incorrectly configured Headlamp Control Module (HCM) is causing the Static Bending Light (SBL) feature to not work as intended.

Fix: Affected vehicles need to be returned to a Ford Authorised Dealer to have a new software update to restore feature functionality.

Recalled models: RANGER · 163 vehicles

A small number of Ford Ranger vehicles could suffer a differential drive pinion failure caused by micro cracks created during the production process.

Fix: Inspect and replace rear differential parts as necessary.

Recalled models: RANGER · 14,717 vehicles

On the affected vehicles there is a possibility that steering column bolt may not be correctly tightened to specification.

Fix: Inspect the bolt that secures the intermediate shaft to the steering column and tighten to specification.

Recalled models: RANGER · 433 vehicles

Air bag inflators may not operate as intended

Fix: Replace air bag inflator

Recalled models: RANGER · 211,055 vehicles

Air bag inflators may not operate as intended

Fix: Replace air bag inflator

Recalled models: RANGER · 2,966 vehicles

The function of the driver airbag inflators can degrade due to air and moisture ingress.

Fix: Replace Driver air bag inflator

Recalled models: RANGER · 3,339 vehicles

Transmission fluid pump gear failure

Fix: Update the Transmission Control Module (TCM) and Powertrain Control Module (PCM) software

Recalled models: RANGER · 6,330 vehicles

Driver and passenger air bags may cause injury if deployed.

Fix: Replace Driver and Passenger air bag inflators.

Recalled models: RANGER · 16,520 vehicles

Driver & Passenger air bag may deploy incorrectly if activated

Fix: Replace the passenger air bag inflator

Recalled models: RANGER · 41,475 vehicles

Ruptured flexible front brake hoses may occur from cyclic fatigue.

Fix: Replace the front brake hoses with a redesigned component.

Recalled models: RANGER · 28,780 vehicles

Affected vehicles may have been fitted with a defective side airbag initiator. This may cause the side airbag not to deploy in an accident.

Fix: On affected vehicles fit new side airbags.

Recalled models: RANGER · 50 vehicles

On affected vehicles the clip that retains the gearshift cables may not be fully engaged with the metal portion of the handbrake cable.

Fix: Inspect the gearshift cables and driveshaft for signs of contact damage and replace if required. Also the dealership will inspect the gearshift cables clip to ensure it is correctly aligned and fully engaged.

Recalled models: RANGER · 3,277 vehicles

It is possible for the automatic transmission to shift from 6th to 1st due to an incorrect signal from the output speed sensor. The unintended down shift will cause an abrupt wheel speed reduction.

Fix: On affected vehicles carry out a TCM recalibration

Recalled models: RANGER · 51 vehicles

A batch of fuel injector may have been assembled correctly. The internal valve can fail and cause reduced fuel pressure and engine shutdown shutdown with no restart.

Fix: Recall the vehicles that are likely to be affected and check the injectors. If the injectors of concern are fitted they will be replaced.

Recalled models: RANGER · 13,853 vehicles

On affected vehicles the seatback latch may fail to engage correctly resulting in the rear seatback not being positively secured to the body striker.

Fix: Dealers will fit a new hog ring securing the strap to the latch mechanism.

Recalled models: RANGER · 478 vehicles

The bracket that secures the automatic transmission shift cable to the transmission casing may crack and break. This is as a result of unnecessary welding. Should the bracket fail then gear selection witl be extremely difficult or in extreme cases impossible.

Fix: Recall all affected vehicles and check the bracket. If the bracket has been welded then replacement of the bracket is required.

Recalled models: RANGER · 784 vehicles

Steering knuckle casting may crack

Fix: Recall affected vehicles and using dye penetrant inspection techniques check the steering knuckles for the presence of a crack. Replace with new any part failing the above test.

Recalled models: RANGER · 386 vehicles

Certain of the affected vehicles could be fitted with a cruise control cable that may interfere with the cruise control servo pulley and not allow the throttle to return to idle when disengaging the cruise control.

Fix: Phase 1 - Write to owners advising them to immediately stop using the cruise control system and offering them the option of dealers disabling the system should they so wish. Phase 2 - As soon as replacement cruise control cables become available recall all affected vehicles for replacement of the cable.

Recalled models: RANGER · 5,363 vehicles