Ford Fiesta reliability

Due to a production error the wiring harness for the crankshaft position sensor may not be secured correctly into position.

Fix: The crankshaft position sensor harness securing clip must be pushed into the vacant hole on the engine front cover.

Recalled models: FIESTA · 692 vehicles

Vehicle seatbelts may have a defective low G locking mechanism.

Fix: Inspect the seat belt label for date range. If within suspect range exchange seat belt retractor.

Recalled models: FIESTA · 1,528 vehicles

There is a potential that the vehicle's MHEV battery connections may become loose.

Fix: Inspect and check torque on 48 volt battery cable connections

Recalled models: FIESTA mHEV · 151 vehicles

Out of specification steering column

Fix: Replace the steering column

Recalled models: FIESTA · 90 vehicles

Rear seat latches and centre seat belt retractor bolts may not be tightened to specification.

Fix: Affected bolts are to be torqued to specification.

Recalled models: FIESTA · 15 vehicles

Affected vehicles may have been fitted with a brake booster which may have a faulty diaphragm plate. This could lead to a loss of brake servo assistance.

Fix: An affected brake booster can be identified by its date of manufacture. This can be found on a label on the brake booster. An affected brake booster must be removed and replaced a new one.

Recalled models: FIESTA · 4,757 vehicles

Localized overheating of the engine cylinder head may cause the cylinder head to crack.This may cause a pressurized oil leak which in extreme circumstances could result in a fire in the engine compartment.

Fix: On affected vehicles Inspect engine and cooling system. Replace affected components and fit a Coolant Level Sensor along with associated software to provide and audible and visual warning to the driver.

Recalled models: FIESTA ST · 15,228 vehicles

It has been identified that during production a small number of Fiesta's may not have had the right-hand side front seatbelt top anchor bolt tightened to the correct specification. This may result in the mounting not performing as intended if the vehicle is involved in a collision.

Fix: Recall all affected vehicles to torque the right-hand side front seatbelt top anchor bolts to the correct specification.

Recalled models: FIESTA · 15 vehicles

There may not be adequate welding on one of the rear axle side arm bush housings. Therefore it is possible for the twist beam to become detached from the vehicle.

Fix: Recall the vehicles that are likely to be affected and fit a new rear twist axle.

Recalled models: FIESTA · 69 vehicles

The Glow Plug Control Module (GPCM) can be affected by wet conditions. It is not waterproof and water ingress into the module may cause overheating with the potential to result in a fire. As the GPCM has a permanent electrical live feed there is also a potential risk of an unattended vehicle fire.

Fix: Replace the Glow Plug Control Module

Recalled models: FIESTA · 41,304 vehicles

On affected vehicles the diesel engine Glow Plug Control Module previously repalced under Recall R/2014102 may not be not waterproof and water ingress into the module may cause overheating with the potential to result in a fire. As the GPCM has a permanent electrical live feed there is also a potential risk of an unattended vehicle fire.

Fix: Recheck those vehicles which may have had a suspect replacement fitted and replace module with correct waterproof version

Recalled models: FIESTA · 10,265 vehicles

The rear seat belt buckle (catch) could be defective. In the event of a frontal impact a defective buckle could fail causing the rear seat occupant to be unrestrained by the seat belt.

Fix: Recall the vehicles that are likely to be affected to check the rear seat belt buckles and if found to be part of the defective batch new buckles will be fitted.

Recalled models: FIESTA · 9,257 vehicles

On affected vehicles the diesel engine Glow Plug Control Module can be affected by wet conditions. The GPCM is not waterproof and water ingress into the module may cause overheating with the potential to result in a fire. As the GPCM has a permanent electrical live feed there is also a potential risk of an unattended vehicle fire.

Fix: Replace existing module with waterproof version

Recalled models: FIESTA · 41,444 vehicles

Vehicles may have rear axle mounting bolts that do not meet the required specification. It is possible that the head of the bolt may shear and result in reduced retention of the rear axle.

Fix: Fit replacement bolts of the correct specification.

Recalled models: FIESTA · 889 vehicles

Blanking plug on the exhaust may not retain the correct tightness. In rare cases it is possible that the plug may work out completely leaving an open hole in the exhaust system. The hot gases may be hot enough to melt the plastic of the engine cooling fan moulding. Although no cases have been reported there is a risk of fire in the engine compartment.

Fix: Replace the brass plug with a steel plug of a new design.

Recalled models: FIESTA · 5,857 vehicles

It has been identified that the power steering pump drive belts could de-laminate and fail. Should this occur drive to the power steering pump would be lost likewise the assistance to the steering.

Fix: Recalled vehicles will have the power steering drive belts checked and renewed should they be found to be within the affected batch.

Recalled models: FIESTA · 7,000 vehicles

It has been identified that a small number of Fiesta and Fusion vehicles may have been built with a steering column which may have suffered damage by inappropriate handling prior to vehicle production. In rare cases there may be damage to the column upper universal joint which could result in loss of steering control.

Fix: Recalled vehicles will have the steering column universal joint inspected for signs of damage. If damage is found the steering column assembly will be replaced.

Recalled models: FIESTA · 496 vehicles

The fuel return pipe is not specification and will degrade. This could lead to seapage of fuel.

Fix: Recall the vehicles that are likely to be affected and replace the fuel return pipe.

Recalled models: FIESTA · 904 vehicles

The weld seam securing the brake unit mounting plate to the rear axle may not be to specification on a small number of vehicles within the affected range..

Fix: Check the production date code and replace the axle where found necessary.

Recalled models: FIESTA · 1,311 vehicles

Air bag warning lamp may fail to illuminate continuously when a fault is identified in the front crash detectors.

Fix: Replace air bag control module with a later specification unit

Recalled models: FIESTA · 11,352 vehicles

Possible loss of one braking circuit due to brake master cylinder failure

Fix: Affected vehicles are being recalled for checking and where necessary replacement of the brake master cylinder.

Recalled models: FIESTA · 1,142 vehicles

The clutch system hydraulic hoses have been manufactured from a material which contains mineral oil. Since the clutch and brake systems share a common fluid reservoir fluid from the clutch system which has been contaminated by contact with the hoses may m

Fix: Recall the affected vehicles for the fitment of new seals to the brake master cylinder. At the same time the brake/clutch hydraulic systems will be purged of the original fluid and new clutch hoses will be fitted. In addition vehicles built prior

Recalled models: FIESTA · 81,112 vehicles

1) Due to a defect in the clutch master cylinder the clutch may not disengage. 2) Water ingress to brake servo. 3) The front brake hoses may be incorrectly routed and could in some circumstances contact the retaining bracket nut. 4) Possible contamination

Fix: Recall the affected vehicles and:- 1) Check build date and replace clutch master cylinder where required. 2) Fit a water shield to the brake servo to protect the servo push rod. 3) Check the routing of the front brake hoses re-routing where required.

Recalled models: FIESTA · 2,704 vehicles

The brake vacuum pump may cease to provide vacuum assistance. Should this occur greater brake pedal pressure would be needed and stopping distances may be increased.

Fix: The affected vehicles are being recalled to Ford dealers to have the brake pump manufacturing codes checked. Vacuum pumps within certain ranges will be replaced with new units. This campaign supersedes recall R1995/081 and includes all the vehicles alrea

Recalled models: FIESTA · 56,864 vehicles

The stop light switch on a small number of the subject vehicles may not operate as intended. Should this occur the stop lights may fail to illuminate when the footbrake is applied.

Fix: Recall the affected vehicles for replacement of the stop light switch with a switch of the latest specification.

Recalled models: FIESTA · 11,760 vehicles