Mitsubishi Outlander reliability

Collision avoidance system may activate the brake for longer than necessary.

Fix: The ECU will be rewritten with modified software.

Recalled models: OUTLANDER PHEV · 6,752 vehicles

Due to improper sealing of parking brake caliper shaft boots water might penetrate inside and rust the shaft. As the result of continuous use the rust will erode into the internal caliper and the shaft becomes stuck causing decreased parking brake force. Due to improper manufacturing process automatic adjuster for brake pad clearance of rear brake caliper might not work properly. As the result as brake pad wear the clearance is not correctly adjusted and brake force becomes insufficient to hold a vehicle. In the worst case scenario parking brake will not work even though a lever is fully operated and parked vehicle may move.

Fix: Anti-rust coating (Fluorine) has been applied to parking brake shaft from 27/01/2016 supplied parts & the Inspection process for the caliper has been changed from 14/12/2014 supplied parts.

Recalled models: OUTLANDER · 51,154 vehicles

Due to inappropriate waterproofing water may be drawn into the front wiper motor and/or may cause corrosion of the wiper link ball joint. This may over time cause the wipers to fail.

Fix: On affected vehicles replace the wiper motor which has a modified breather and wiper link ball joint.

Recalled models: OUTLANDER · 13,819 vehicles

The locking mechanism in the door latch assembly may not operate properly in high temperatures. As a result the door may latch correctly and may unintentionally open whilst driving.

Fix: A modified assembly is available and depending on vehicle identification number the remedy is to replace either both O/S door latches or on all four doors.

Recalled models: OUTLANDER · 18,418 vehicles

The engine Electronic Control Unit Relay may overheat and fail. This could interrupt power supply to the engine and will cause the engine malfunction warning lamp to illuminate. The engine may stall and may not restart.

Fix: On affected vehicles the engine ECU power relay will be replaced with a new relay.

Recalled models: OUTLANDER PHEV · 28,059 vehicles

The Internal Combustion Engine may not operate correctly. DTC�s will be generated the engine-warning lamp will illuminate and the combination meter will display a message. In the worst case the internal combustion engine will fail to start and charge the main traction battery. If the warnings are ignored the main traction battery will become depleted and the vehicle will lose all drive.

Fix: Recall the vehicles that are likely to be affected and apply countermeasure software to the ECU and replace the spark plugs with ones of approved specification.

Recalled models: OUTLANDER · 14,242 vehicles

There is a possibility that a connection of the fuel pipe to the fuel hose has been improperly mounted in production

Fix: On affected vehicles inspect the installation of the fuel hose connector and if found to be improper remove and reconnect correctly

Recalled models: OUTLANDER HYBRID · 1,092 vehicles

During operation the headlights and or the windscreen wipers amongst other systems may become inoperable as a result a none conformity in the Electronic Time & Alarm System (ETACS) ECU.

Fix: Recall the vehicles that are likely to be affected and check the production date of the ETACS ECU. The ETACS ECU will be replaced if it is within the affected production dates.

Recalled models: OUTLANDER · 3,076 vehicles

Due to the use of inappropriate material for the drive belt on the 4B1 Petrol engine the nylon idler pulley(s) may wear at an angle. If this continues under this condition the drive belt will be forced off the pulleys. This can lead to battery depletion Overheating and on vehicles with hydraulic power steering the steering effort will increase.

Fix: Replace drive belt. Check and if necessary replace idler pulley(s)

Recalled models: OUTLANDER · 3,885 vehicles

Silicon grease applied to the brake light switch during production may penetrate the switch and insulate the contacts. This may prevent the stop lamps from operating and on vehicles with automatic transmission the shift lever cannot be moved from the park position.

Fix: Clean mounting and replace brake light switch

Recalled models: OUTLANDER · 3,535 vehicles

Due to incorrect installation of the switch sleeve in the brake booster the switch sleeve may be cracked. As a result the tip of the switch sleeve could break off causing the brake pedal not to release with the effect of the vehicle being unable to restart/move/pull away.

Fix: Recall the vehicles that are likely to be affected to check the production date of the brake booster. Replace the brake booster if it is of the affected production dates.

Recalled models: OUTLANDER · 4,333 vehicles

As a result of incorrect machining of the oil seal installation aperture in the transfer cover by one of the transfer box suppliers it is possible the oil seal may move from its intended position in the casing. This can result Automatic Transmission Fluid (ATF) passing from the main gearbox into the transfer casing causing the ATF pressure to drop which will result in poor shifting and the illumination of a warning lamp on the instrument panel. Also as the oil level in the transfer box increase it can leak out from the transfer box breather pipe onto the road surface. In the worst case scenario the vehicle can lose all drive.

Fix: Recall all affected vehicles to inspect the transfer box. If found to be one of the affected transfer boxes then the transfer box will be replaced.

Recalled models: OUTLANDER · 574 vehicles

Due to a nonconformity in the manufacture of the alternator pulley (free wheel type) the contact surface of the pulley might be deformed. In use the tightening torque of the alternator pulley can decrease resulting in the pulley detaching from the alternator. Should this happen the driver will notice reduced power steering assistance and the warning lamp for the charging system will illuminate.

Fix: Recall the vehicles that are likely to be affected and ascertain which alternator is fitted. Where an unmodified alternator is fitted replace the alternator.

Recalled models: OUTLANDER · 2,100 vehicles

One or both of the following may occur: 1) While driving through a tunnel with the Adaptive Cruise Control (ACC) operating the ACC control unit may judge that the tunnel wall is a vehicle in front. This can result in the ACC system automatically applying the brakes to reduce vehicle speed. 2) Due to a calculation error in the ACC/Front Collision Mitigation (FCM) control unit ACC failure and Active Stability Control (ASC) failure may be displayed in the combination meter along with an audible warning alarm. The ACC and FCM systems will not operate when these warnings are displayed.

Fix: Recall the vehicles that are likely to be affected to rewrite the ACC/FCM Electronic Control Unit software with modified software.

Recalled models: OUTLANDER · 385 vehicles

It is possible that the parking brake cable may not be properly located in the rear brake shoes parking brake operating lever. It is therefore possible if the cable is not secure that the cable may become loose during driving which will result in the failure of the handbrake if not rectified.

Fix: Recall all affected vehicles to check and if required secure the cable.

Recalled models: OUTLANDER · 35 vehicles

The rear wheel hubs may come loose which will produce noise to warn the driver. However should the driver continue to driver the vehicle it is possible that the wheel and hub will detach from the vehicle.

Fix: Recall the vehicles that are likely to be affected to replace the hub bolts and where necessary also replace the wheel hubs.

Recalled models: OUTLANDER · 174 vehicles

The fixing clip for the clutch master cylinder pipe has insufficient clamping force to retain the pipe on the cylinder. This can result in detachment of the pipe and subsequent loss of clutch operation.

Fix: Recall affected vehicles and replace fixing clip with modified stronger version.

Recalled models: OUTLANDER · 9,903 vehicles

It is possible for the engine wiring harness to chaff on a security bracket. If this is allowed to continue this could result in a short circuit in the starter motor circuit which can cause the starter to operate whilst the vehicle is being driven. This will cause the starter to overheat and possibly cause a fire.

Fix: Recall the affected vehicles to inspect and insulate the wiring if required.

Recalled models: OUTLANDER · 9,369 vehicles

It has been identified that as the result of the manufacturing process silicon grease may have contaminated the stop lamp switch contacts. This can result in oxidation of the contacts and prevent the stop lamps operating when the footbrake is applied.

Fix: Recalled vehicles will have the stop lamp switch replaced.

Recalled models: OUTLANDER · 4,307 vehicles

It has been identified that after the vehicle has been stationary for some length of time increased pressure may need to be applied to the footbrake pedal to bring the vehicle to a stop. This is due to insufficient vacuum assistance within the brake booster due to a failure of the check valve. It should be noted that on the second application of the footbrake the check valve will operate as designed and the brakes will operate as normal.

Fix: Recalled vehicles will have the brake booster check valve replaced.

Recalled models: OUTLANDER · 818 vehicles

When a driver sequentially performs a quick gear shift down (high rpm 6th to 5th to 4th gear etc)during high speed driving (high engine load) the engine ECU can judge the engine to run in overrun condition. As a result to avoid engine damage the ECU will turn off the engine by stopping the fuel supply and closing the throttle.

Fix: Recall the vehicles that are likely to be affected to re-programme the engine ECU.

Recalled models: OUTLANDER · 387 vehicles

It has been identified that the engine fuel return pipe can become damaged as the result of abrasion with it's fixation and harness.

Fix: Recalled vehicles will be checked for evidence of pipe damage which if none is evident protective covers will be installed. Should it be found that the pipes are damaged they will be replaced by pipes which are fitted with protective covers.

Recalled models: OUTLANDER · 332 vehicles