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Model reliability

Mercedes-Benz Viano reliability

The Mercedes-Benz Viano fails its MOT about as often as most cars over 10 years old: 36.6% of 4,295 tests failed in 2023, against 39.7% on average.

6 to 10 years old
30.1% failed their MOT
Worse than most
From 1,560 MOT tests of Mercedes-Benz Vianos this age.
Where it does worse than other cars this age
Fails 4× as oftenBrake performance7.2% vs 1.9%
Fails 8× as oftenDirection indicators5.7% vs 0.7%
Fails 51% more oftenTyre condition5.3% vs 3.5%Fix about £90
Fails 2× as oftenExhaust emissions4.7% vs 2%Fix about £150
Advised 68% more oftenSuspension arms8.9% vs 5.3%
Advised 3× as oftenFluid leaks6.2% vs 2.2%
Advised 4× as oftenExhaust system5.6% vs 1.4%Fix about £150
Advised 9× as oftenDirection indicators5.4% vs 0.6%
Over 10 years old
36.6% failed their MOT
About average
From 4,295 MOT tests of Mercedes-Benz Vianos this age.
Where it does worse than other cars this age
Fails 3× as oftenDirection indicators6.3% vs 2.3%
Fails 4× as oftenSRS malfunction indicator lamp4% vs 0.9%Fix about £30
Fails 33% more oftenExhaust system2.8% vs 2.1%Fix about £150
Fails 53% more oftenRigid brake pipes2.6% vs 1.7%Fix about £120
Advised 55% more oftenRigid brake pipes12.9% vs 8.3%Fix about £120
Advised 57% more oftenAnti-roll bars9.4% vs 6%
Advised 2× as oftenDirection indicators5.3% vs 2.4%
Advised 38% more oftenHeadlamps5.1% vs 3.7%Fix about £30
Safety recalls

31 DVSA recalls for the Mercedes-Benz Viano

Most cover a batch of cars built in a set period, and dealers fix them free. Sweep’s check shows the recalls for a car’s age and whether the DVSA has one outstanding.

R/2025/2616 Aug 2025Built 2004–2006SRX2501 – Variant of driver's airbag

Mercedes-Benz AG has determined that on certain Vito/Viano (639 platform) vehicles an airbag module from Takata might have been installed during a driver airbag replacement.

Fix: As a remedy Mercedes-Benz AG via its Mercedes-Benz service partners will checkthe airbag on the affected vehicles and replace it if necessary.

Recalled models: VIANO · 123 vehicles

R/2025/2626 Aug 2025Built 2003–2006SRX2502 – Variant of driver's airbag

Mercedes-Benz AG has determined that on certain Vito/Viano (639 platform) vehicles an airbag module from Takata might have been installed during a driver airbag replacement.

Fix: As a remedy Mercedes-Benz AG via its Mercedes-Benz service partners will check the airbag on the affected vehicles and replace it if necessary.

Recalled models: VIANO · 1,362 vehicles

R/2021/41323 Sept 2022Built 2006–2010The driver's airbag may not correctly deploy if activated

The drivers� airbag may not correctly deploy if activated.

Fix: Replace the drivers air bag assembly

Recalled models: VIANO · 2,824 vehicles

R/2022/16112 Jul 2022Built 2010–2014The takata driver's air bag might not deploy as specified

The driver's airbag might not deploy as specified.

Fix: Replace the driver�s airbag.

Recalled models: VIANO · 3,548 vehicles

R/2022/16211 Jul 2022Built 2006–2010The driver's air bag may not deploy as specified

The driver's airbag might not deploy as specified.

Fix: Replace the driver�s airbag.

Recalled models: VIANO · 133 vehicles

R/2021/39324 Nov 2021Built 2010–2013Software update to improve emissions

As a result of a directive from Germany�s Federal Motor Transport Authority (KBA) changes are required to certain specific calibration functions within the engine management systems of certain vehicles.

Fix: Conduct an update to the diesel engine control unit software.

Recalled models: VIANO · 2,438 vehicles

R/2014/18416 Jan 2015Built 2014Oil may leak

On certain diesel engines the 'O' ring may not have been produced to the correct specification. This may allow oil to leak and contaminate the environment. If excessive oil is lost engine damage may occur.

Fix: On affected vehicles replace the chain tensioner sealing ring.

Recalled models: VIANO · 5,358 vehicles

R/2012/00729 Feb 2012A pillar check strap may detach

In a situation where the window airbag is deployed the trim that covers the airbag may not stay in a safe position and as such could present an additional risk of injury to the occupant.

Fix: Recall the vehicles that are likely to be affected to replace the A-pillar trim.

Recalled models: VIANO · 16 vehicles

R/2012/00121 Feb 2012Suspension may fail

The bolts connecting the suspension strut lower mounting to the steering knuckle may shear. Should this occur the stability of the vehicle could be affected.

Fix: Recall the vehicles that are likely to be affected to replace the bolts and nuts that connect the suspension strut lower mounting to the steering knuckle.

Recalled models: VIANO · 2 vehicles

R/2011/1732 Feb 2012Built 2010–2011Fuel may leak

A fuel leak may occur from the area of the fuel drain opening in the fuel filters which leaks onto the road.

Fix: Recall the vehicles that are likely to be affected to check the fuel filter and replace where necessary.

Recalled models: VIANO · 62 vehicles

R/2011/06824 Aug 2011Built 2007–2010Fire may occur

In certain arduous operating conditions it is possible that the air conditioning fan relay could overload and in the worst case could catch fire.

Fix: Recall the vehicles that are likely to be affected to replace the air conditioning fan relay with a modified component.

Recalled models: VIANO · 2,924 vehicles

R/2011/04216 Jun 2011Built 2007–2010Risk of fire

On vehicles fitted with the OM646 engine it is possible that an Air Conditioning (AC) hose bracket could chaff the wiring harness for the three phase alternator. If this is not rectified there is a possible risk of a short circuit which may result in a fire.

Fix: Recall all affected vehicles to check for damage to the wiring and replacement if found damaged plus the installation of an additional spacer clamp.

Recalled models: VIANO · 10,805 vehicles

R/2010/20315 Dec 2010Fuel may leak

It is possible that vehicles fitted with integral heaters within the fuel filter could suffer a leak in the upper plug area. This leakage should be identified to the driver by the smell of the diesel however if action is not taken to address the issue the issue could result in fuel escaping onto the road surface.

Fix: Recall all affected vehicles and replace the fuel filter.

Recalled models: VIANO · 108 vehicles

R/2010/12019 Oct 2010Built 2006Rear window may detach

The rear vent window may have detached itself from both front mounts. It is therefore possible that the rear vent window detaches itself from the body.

Fix: Recall the vehicles that are likely to be affected to exchange the rear vent window/both rear vent windows.

Recalled models: VIANO · 151 vehicles

R/2010/1264 Oct 2010Built 2009Oil may leak

Oil may leak from the bottom of the engine oil filler neck. If not rectified this could lead to oil leaking onto the road surface and/or engine damage due to insufficient lubrication.

Fix: Recall the vehicles that are likely to be affected to replace the engine oil filler neck.

Recalled models: VIANO · 260 vehicles

R/2009/14219 Jan 2010Built 2005–2006Rear vent window could detach

It has been identified that the pane of the rear vent window could work loose from both of the front supports. As a result it is possible that the window could detach from the body and fall away.

Fix: Recalled vehicles will have both rear vent windows replaced.

Recalled models: VIANO · 731 vehicles

R/2009/01815 Apr 2009Built 2003–2008Spare wheel may detach from the vehicle

It has been identified that the under floor mounted spare wheel may detach from the vehicle due to breakage of the spare wheel support.

Fix: Recalled vehicles will have the spare wheel carrier replaced.

Recalled models: VIANO · 22,604 vehicles

R/2008/1732 Mar 2009Parking brake may fail

It has been identified that the potential exists for a material defect to be present in the retaining clip for the outer cable of the left hand rear parking brake. Should the retaining clip fail the outer cable would become detached resulting in holding effect of the parking brake being lost.

Fix: Recalled vehicles will have the left hand rear parking brake cable including the clips replaced.

Recalled models: VIANO · 362 vehicles

R/2008/17612 Feb 2009Built 2008Airbag may not deploy

The window air bags may not fully deploy.

Fix: Recall the vehicles that are likely to be affected to replace the window air bags.

Recalled models: VIANO · 18 vehicles

R/2010/18114 Nov 2008Fuel may leak

On a limited number of vehicles the fuel tank may not be meeting the required manufacturing safety standards and in the event of an accident could result in a fuel leak.

Fix: The recalled vehicles will have the fuel tank replaced with a quality assured unit.

Recalled models: VIANO · 79 vehicles

R/2008/12914 Oct 2008Built 2005–2008Full functionality of the vehicle's electronics cannot be guaranteed

It has been identified that due to incorrect software transmission the full functionality of the vehicle's electronics cannot be guaranteed.

Fix: Recalled vehicles will have the SCN coding rewritten.

Recalled models: VIANO · 13 vehicles

R/2008/13014 Oct 2008Increased brake pedal travel

It has been identified that subject vehicles have been fitted with an incorrect brake master cylinder. This has the effect of the brake pedal having to travel further before the brakes take effect.

Fix: Recalled vehicles will have the brake master cylinder replaced.

Recalled models: VIANO · 321 vehicles

R/2008/1437 Oct 2008Built 2004–2006Fuel may leak

It has been identified that a fuel leak may occur due to the possible detachment of the fuel line from the fuel tank to the engine.

Fix: Recalled vehicles will have the fuel line replaced.

Recalled models: VIANO · 138 vehicles

R/2010/1746 Aug 2007Engine may fail

The engine may stop as a result of the fuel feed lines from tank to engine leaking and or separating because they were not manufactured to the correct specification.

Fix: Recall the vehicles that are likely to be affected to replace the fuel feed lines.

Recalled models: VIANO · 1 vehicles

R/2007/0171 Feb 2007Fuel may leak

In the event of the vehicle being involved in an accident fuel may leak from the fuel tank.

Fix: Recalled vehicles will have the production date of the fuel tank checked. The tank will be replaced if found to be within the affected range.

Recalled models: VIANO · 72 vehicles

R/2006/14215 Dec 2006Built 2006Fuel may leak

It has been identified that the possibility exists that a fuel line may not have been fitted correctly and may leak.

Fix: Recalled vehicles will be checked for the presence of fuel leaks if evident the fuel line and fittings will be replaced.

Recalled models: VIANO · 102 vehicles

R/2006/1535 Dec 2006Airbag may not deploy

It has been identified that due to a faulty control unit the airbag might not deploy in the event of a collision.

Fix: Recalled vehicles will be fitted with a modified control unit.

Recalled models: VIANO · 3,203 vehicles

R/2007/0211 Dec 2006Short circuit may occur

The battery to starter motor cable is routed close to the exhaust. In some circumstances the insulation might melt.

Fix: Recall the vehicles that are likely to be affected to fit an additional cable tie to the battery to starter motor cable.

Recalled models: VIANO · 77 vehicles

R/2005/0598 Jun 2005Built 2003–2004Brake pedal to master cylinder clevis pin can become detached

The clevis pin which secures the brake master cylinder push rod to the brake pedal cross shaft may become detached due to the possible non-fitment of the securing clip.

Fix: Likely to be affected vehicles will be checked for the installation of the securing clip. Should it be found that the securing clip has not been fitted one will be installed.

Recalled models: VIANO · 9,212 vehicles

R/2004/12717 Aug 2004Engine speed may reduce or shut down due to software error

It is possible that the engine speed may reduce or in extreme cases shut down due to a software error in the engine management unit

Fix: Recall affected vehicles and install revised software in the control unit. In most cases this will resolve the problem. In isolated cases it may be necessary to replace the control unit.

Recalled models: VIANO · 592 vehicles

R/2004/03230 Jul 2004The mounting of the foot operated parking brake pedal may detach

Mounting of the foot operated parking brake pedal may permit the mounting to become loose and in extreme cases the assembly may become detached from the mounting bracket.

Fix: Recall the affected vehicles and replace the pedal assembly with a quality assured component.

Recalled models: VIANO · 779 vehicles

DVSA vehicle safety recalls (Crown copyright, Open Government Licence).

Checking a Mercedes-Benz Viano before you buy

Look at the parts above at the viewing, and read the car’s own MOT history: advisories for the same parts suggest the problem is already starting. Sweep’s free check shows every MOT, advisory and mileage reading for a registration.

Source: DVSA anonymised MOT tests 2023 (Open Government Licence v3.0). Failure rates compare this model with all cars in the same age band. Fix prices are typical independent-garage estimates.
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