Land Rover Range Rover reliability

A concern has been identified on certain Range Rover & Range Rover Sport PHEV (Plug-in Hybrid Electric Vehicle) vehicles containing high-voltage batteries with cells manufactured between 11th and 12th April 2018. Cathode damage introduced during the cell folding process can lead to high time-in-service cell degradation.

Fix: Data will be extracted from vehicles then the high voltage traction battery pack will be replaced.

Recalled models: RANGE ROVER · 19 vehicles

On Affected vehicles it is possible that moisture has entered the Gear Shift Module (GSM) during the assembly process. Under certain conditions there is a risk that this moisture could result in non-illumination of the Light Emitting Diode (LED) indicating the selected gear. Non-illumination of the LED gear indicator adjacent to the shifter would not conform to regulated requirements for automatic transmission control position indicator illumination.

Fix: Affected vehicles will have the Gear Shift Module replaced.

Recalled models: RANGE ROVER · 113 vehicles

The manufacturer identified that on a small number of vehicles the JLR N759 safety recall repair procedure had not been carried out correctly. The suspension knuckles had not been replaced in all cases where the repair instruction directed a replacement leaving the defect present on the vehicles.

Fix: Both front suspension knuckles will be inspected for the presence of any cracks. Where no crack is present and where available a retaining bracket will be fitted to the joint. Where cracks are found or a bracket is not available the front suspension knuckle will be replaced.

Recalled models: RANGE ROVER · 42 vehicles

Jaguar Land Rover in conjunction with law enforcement and insurance bodies is aware of the increase in thefts of vehicles in specific geographical locations within the United Kingdom. there is no fault with Jaguar Land Rover's security systems and they continue to meet stringent automotive legislation. Jaguar Land Rover is offering owners guidance on how to maximise vehicle security and protect against theft.

Fix: Vehicle registered keepers will be sent a security guidance letter only - there is no repair action.

Recalled models: RANGE ROVER · 14,179 vehicles

On affected vehicles the second-row centre seat belt buckle may have been manufactured incorrectly. An internal obstruction to the seat belt tongue can prevent correct latching. In the event of a crash an insecurely latched seat belt buckle could increase the risk of personal injury.

Fix: Vehicles will have the centre seat belt buckle and buckle retaining bolt replaced.

Recalled models: RANGE ROVER · 178 vehicles

For affected vehicles the manufacturer has developed a software enhancement to further increase vehicle security.

Fix: The software enhancement will deploy this update and reduce the theft risk.

Recalled models: RANGE ROVER · 16,299 vehicles

On affected vehicles the 48V cable could become too close to an underbody cross-brace and rub against the metal cross-brace exposing the cable core resulting in a short circuit and risk of fire.

Fix: Inspect harness and as needed reposition the routing bracket as necessary.

Recalled models: RANGE ROVER · 1 vehicles

For affected vehicles the clutch plates within the hybrid transmission may have been manufactured with a flatness out of tolerance to the engineering specification.

Fix: Diagnostic test to determine whether the clutch packs within the transmission are operating as expected. Any transmissions which fail the test will be replaced.

Recalled models: RANGE ROVER · 22 vehicles

On affected vehicles the incorrect specification of plastic was used to manufacture the oil filter housing. This housing may over time and with vehicle use crack. This could result in oil under pressure leaking and coming into contact with hot components of the engine which may result in a fire. Additionally oil may leak onto the road surface posing a skid hazard.

Fix: Replace the oil filter housing complete with filter and associated O-rings.

Recalled models: RANGE ROVER · 291 vehicles

For the affected vehicle a concern has been identified where the there is an inadequate depth of weld (penetration) between the busbar and the anode in the module of the Plug-in Hybrid Electric Vehicle (PHEV) battery.

Fix: Replacement of the traction battery.

Recalled models: RANGE ROVER · 1 vehicles

A concern has been identified where the clamps used to secure the fuel injectors into the cylinder head on certain AJ20-D6 engines may crack allowing the injector to come loose. This loose injector could become unseated allowing fuel to be pushed past the injector seal from the combustion chamber or the fuel feed system.

Fix: A fuel leak in this area could result in fuel spill onto hot engine components which may result in a fire.

Recalled models: RANGE ROVER · 1 vehicles

For affected vehicles the manufacturer has developed a software enhancement to further increase vehicle security.

Fix: The software enhancement will deploy this update and reduce the theft risk.

Recalled models: RANGE ROVER · 524 vehicles

For affected vehicles the manufacturer has developed a software enhancement to further increase vehicle security.

Fix: The software enhancement will deploy this update and reduce the theft risk.

Recalled models: RANGE ROVER · 14,517 vehicles

On affected vehicles there is concern that the structural adhesive applied to the bodyshell has been mis-applied.

Fix: Install two rivets and seal with approved sealant.

Recalled models: RANGE ROVER · 4 vehicles

On affected Range Rover vehicles fitted with V8 Gasoline NC11 engines the fixings used to secure the engine mounted oil cooler hoses have been found to have inadequate thread engagement.

Fix: Vehicles will have the engine oil cooler pipe fixings inspected and replaced if required.

Recalled models: RANGE ROVER · 67 vehicles

For certain vehicles the bolt connecting the busbar to the traction battery module connector has not achieved the required clamp force. Arcing at the joint and excessive heat generation cannot be ruled out with the consequence that this may lead to a vehicle fire.�

Fix: Replacement of the High Voltage battery

Recalled models: RANGE ROVER · 2 vehicles

On certain 2014 - 2016 Model Year Land Rover Range Rover vehicles the front suspension upper knuckle joint could develop a crack. In extreme cases where a crack in the front suspension knuckle has developed this may lead to detachment of the upper suspension arm.�

Fix: Carry out an inspection of the front suspension knuckles and replace parts if required.�

Recalled models: RANGE ROVER · 4,507 vehicles

On affected 2022 - 2023 Model Year Land Rover Range Rover vehicles the external rear lamp mounted in the body could partially or permanently fail to operate resulting in one or more of the light sources not working.

Fix: Affected vehicles will have the foam block mounted in the bodyshell removed. The rear lamp mounted in the body and rear tail lamp link lead wiring will be checked for their condition. Where the lamp and wiring are qualified OK no further remedy is required. Where the lamp or wiring are qualified Not OK the lamp will be replaced.

Recalled models: RANGE ROVER · 5,299 vehicles

On affected vehicles the second row 60% seat frame may have a latch installed with a defective weld. In vehicles that have a defective weld on the second row 60% seat frame latch the seat may not be correctly secured.

Fix: The rear seat base latch will be inspected. Where the inspection reveals a not OK condition the rear seat 60% frame and associated components will be replaced.

Recalled models: RANGE ROVER · 192 vehicles

For certain 2023 Model Year 3.0L AJ20-P6 Land Rover Range Rover Range Rover Sport Range Rover Velar Discovery and Defender vehicles a small number of engines the cam carrier oil gallery hasn�t been fully drilled. As a result the oil channel could be blocked leading to accumulation of oil against the pressure control valve rubber membrane and subsequently an external oil leak or increased oil carryover into the air intake system.

Fix: The engine cam carrier will be inspected and where an incorrectly machined cam carrier is found replace it with a correctly machined component. Depending on mileage and engine conditions further associated components may require replacement.

Recalled models: RANGE ROVER · 499 vehicles

On affected vehicles there is a risk where the water pump pully drive belt can become damaged leading to detachment or destruction. Where water pump pully drive is lost this leads to a loss coolant flow in the engine.

Fix: Affected vehicles will have the engine coolant elbow replaced. In addition a turbocharger feed coolant pipe will be replaced.

Recalled models: RANGE ROVER · 18,151 vehicles

Some of the hot end exhaust bracket fixings may not have been fastened or not have been fastened to the required torque.

Fix: Check for the presence of the exhaust bracket fixings and where necessary install new fixings or tighten existing fixings to the specified torque.

Recalled models: RANGE ROVER · 1,392 vehicles

The front crash sensor fixings may not have been installed to the specified level of torque.

Fix: Check and tighten the front crash sensor fixing to the specified level of torque.

Recalled models: RANGE ROVER · 254 vehicles

The Exhaust Gas Recirculation (EGR) crossover pipe may have been manufactured away from specification.

Fix: Check and repair the vehicle with a part manufactured to the correct specification.

Recalled models: RANGE ROVER · 144 vehicles

The routing of the electrical harness within the steering column assembly has insufficient clearance.

Fix: Inspect the steering column electrical harness apply further protective material and repair damaged wiring where required.

Recalled models: RANGE ROVER · 38 vehicles

The directional indicators may fail to operate.

Fix: Update the vehicle with the latest software on affected vehicles.

Recalled models: RANGE ROVER · 2,331 vehicles

The crankshaft pulley retaining bolt may fracture due to a production specification error.

Fix: Replace the crankshaft pulley centre retaining bolt with one that has been manufactured to the correct specification.

Recalled models: RANGE ROVER · 219 vehicles

Autonomous Emergency Braking (AEB) feature will not be available.

Fix: On affected vehicles download the latest software to the vehicle.

Recalled models: RANGE ROVER · 24 vehicles

On certain 2018 and 2019 Model Year Land Rover Range Rover and Range Rover Sport PHEV vehicles where the indicated fuel level on the fuel gauge shows approximately 30% the fuel tank is empty resulting in an engine stall. The vehicle will enter into reduced performance mode and if the customer continues to drive the vehicle will continue to run for circa 8 miles/13Km. The vehicle engine will then cut out without warning. If the traction battery charge status is at least 10% or greater the electric motor will take up drive until such time as traction battery power is depleted. Where the traction battery charge status is below 10% drive from the electric motor is not possible and the vehicle will cut out whilst in motion. All 12 volt powered electrical functions such as power assisted steering exterior lighting and brake assistance will continue to operate as designed. Engine cut out with minimal warning to the driver may lead to an increased risk of an accident.

Fix: Fit a new revised fuel level sensor float to the vehicle.

Recalled models: RANGE ROVER · 1,000 vehicles

The brazing of the fuel rail end caps is inconsistent and may not correctly seal the fuel rail ends. Fuel vapour and liquid fuel leaks can occur over time. This can lead to a liquid fuel leak into the engine bay.

Fix: On affected vehicles replace the fuel rail with a correctly manufactured version.

Recalled models: RANGE ROVER · 1,537 vehicles

Due to a software issue the Instrument cluster may intermittently go blank.

Fix: Affected vehicles will be recalled to have the latest software installed/downloaded.

Recalled models: RANGE ROVER · 14,932 vehicles

The Emergency Locking Retractor in the front passenger safety belt assembly may not function correctly. The Emergency Locking Retractors are equipped with a vehicle-sensitive locking mechanism and a webbing-sensitive locking mechanism. The vehicle-sensitive locking mechanism may not lock as designed. In the event of a pre-crash brake event where the passenger airbag deploys front passenger seat forward facing child seat occupants may sustain more severe injuries.

Fix: Recall the vehicles that are likely to be affected and replace the left hand front seat belt assembly.

Recalled models: RANGE ROVER · 5,170 vehicles

The front passenger airbag may not function properly due to a deviation in generant mix ratio. In the event of a crash of sufficient severity the front passenger airbag may not deploy when required. Failure to deploy can lead to increased injuries to the passenger seat occupant.

Fix: Recall the vehicles that are likely to be affected and replace the front passenger airbag.

Recalled models: RANGE ROVER · 139 vehicles

It has been identified by the air-bag manufacturer that the air-bag initiator generant mix ratio does not meet specification. This can therefore result in the initiator not functioning correctly which can lead to non-deployment of the air-bag. Should a collision occur then there is an increased risk of injury to the passenger.

Fix: Recall all affected vehicles to replace the air-bag with a new quality assured component.

Recalled models: RANGE ROVER · 452 vehicles

It has been identified by the seat belt Pre-Tensioner manufacturer that the pre-tensioner initiator generant mix ratio does not meet specification. This can therefore result in the initiator not functioning correctly which can lead to none activation of the pre-tensioner.

Fix: Recall all affected vehicles to check the pre-tentioner and if required replace it with a new quality assured component.

Recalled models: RANGE ROVER · 8,628 vehicles

An incorrectly manufactured crank position sensor may cause the engine to unexpectedly cut out or not to start.

Fix: On recalled vehicles the engine serial number will be checked and if within the affected range the crank position sensor will be replaced.

Recalled models: RANGE ROVER · 11,290 vehicles

The second row seat backrest on vehicles with the manual recline second row seat system may not latch robustly in position. It is possible the seat belt may not correctly restrain the occupant in the event of a collision.

Fix: On affected vehicles inspect the second row seat mechanism and if necessary fit the correct specification components.

Recalled models: RANGE ROVER · 152 vehicles

The door could be unlatched when in the closed position and no indication provided of an unlatched condition. Vehicle doors not latched in either the primary of secondary state may during driving open. This can increase the risk of a vehicle crash and/or compromise the safety of vehicle occupants and other road users.

Fix: Recall the vehicles that are likely to be affected and download the latest level of software. A limited number of vehicles may also require a Remote Function Actuator module to be fitted.

Recalled models: RANGE ROVER · 35,250 vehicles

On affected vehicles the road wheel nuts may not have been manufactured to the correct specification. These wheel nuts may crackwhen subject to shock loads and detach from the stud. This may lead to insecurity and possible detachment of a road wheel.

Fix: Recall affected vehicles and replace wheel nuts. Locking wheel nuts are not affected.

Recalled models: RANGE ROVER · 926 vehicles

The ground wiring for the air conditioning blower within the cockpit harness may not be to specification. This can lead to the wire getting hot and melting the plastic insulation and associated burning smell. If ignored and the loom gets significantly damaged there is a possibility of fire.

Fix: Recall the vehicles that are likely to be affected and replace the earth wire. Where other wiring/insulation is affected necessary repairs will be carried out using the correct repair procedures.

Recalled models: RANGE ROVER · 4,860 vehicles

On affected vehicles the servo vacuum hose may have been incorrectly routed and can chafe against the auxiliary drive pulley. This can lead to failure of the hose and a loss of brake servo assistance.

Fix: On affected vehicles check brake servo hose. If in good condition correctly reroute and secure hose. If hose is damaged replace hose and correctly route and secure.

Recalled models: RANGE ROVER · 1,575 vehicles

It is possible that one or both of the front brake hoses could rupture allowing brake fluid to leak. A warning lamp and message will appear on the dash board when the fluid depletes to a certain level. Braking capability will be retained by the rear brake circuit pedal feel will be degraded and pedal travel extended. Stopping distances will increase.

Fix: Recall the vehicles that are likely to be affected and replace both front brake hoses.

Recalled models: RANGE ROVER · 34,134 vehicles

An internal fault can create a short circuit within the fan control module which may lead to overheating of the insulation and ultimately fire within the engine bay. This may happen with the engine switched off and possibly when the vehicle is unattended..

Fix: Replace electric cooling fan assembly on affected vehicles

Recalled models: RANGE ROVER · 1,331 vehicles

The right hand rear suspension link arm to knuckle fixings may not be to specification. When subjected to normal use loading one or both of the fixings may fracture. Where one or both of the suspension link arm fixings fracture vehicle stability may be compromised.

Fix: Recall the vehicles that are likely to be affected and replace both the right hand side rear suspension link arm to knuckle fixings and torque to the correct specification.

Recalled models: RANGE ROVER · 9 vehicles

In the event of a front direction indictor lamp failure the audible and visual warning (double click/double flash warning) will not function thereby not informing the driver of the failure. This can result in the vehicle not being rectified for a prolonged period which increases the chance of a collision with other road users.

Fix: Recall the vehicles that are likely to be affected and update the vehicle with the latest software.

Recalled models: RANGE ROVER · 1,886 vehicles

It is possible that a leak can occur between the injector spill rail connection and the plastic fuel return pipe. This can cause leakage of fuel which can either pool on the engine cylinder head and then become deposited onto the road surface where it could cause a skid risk to other motorist or if the fuel comes into contact with extremely hot engine components an exhaust manifold for instance it is possible that an under bonnet fire could ensue.

Fix: Recall all affected vehicles inspect the fuel spill rail/return pipe and if required replace the spill rail with a new modified rail.

Recalled models: RANGE ROVER · 49,104 vehicles

Mounting bolts for the rear brake caliper may not be torqued to the correct specification. This will create noise from the rear of the vehicle whilst it is being driven and during braking and should warn the driver of the issue. However if the vehicle continues to be driven it is possible the bolts can work loose thus allowing the brake caliper to detach. This will result in the caliper contacting the road wheel which can cause brake failure or sudden deflation of the tyre with subsequent loss of control of the vehicle.

Fix: Recall affected vehicles to check the mounting bolts and re-torque them.

Recalled models: RANGE ROVER · 51 vehicles

The steering rack mounting bolts may not be fully tight. If the steering gear fixings are below the required torque the driver will experience abnormal noise and feedback through the steering wheel during low speed manoeuvring and at higher speeds some easily corrected minor over steer. If the driver ignores the warning signs both fixings could become sufficiently loose to detach from the vehicle making directional control of the vehicle difficult.

Fix: Recall the vehicles that are likely to be affected to inspect the steering gear and check the steering gear mounting fixings are tightened to the correct torque.

Recalled models: RANGE ROVER · 182 vehicles

The affected vehicles windshield may not be fully bonded in to the aperture. Where the windshield is not bonded water ingress might occur and there may be reports of increased wind noise. Furthermore this concern may also be a non-compliance with the regulatory requirements of FMVSS 212 or FMVSS 216 Windshield Mounting.

Fix: Approved Service Centre will remove and replace the windscreen with the correct bonding agent in line with existing service repair procedures.

Recalled models: RANGE ROVER · 5 vehicles

The front pump bearing on some aftermarket replacement High Pressure Fuel Pumps may fail due to lack of sufficient lubrication. This will cause failure of the shaft seal which will cause a fuel leak and if not rectified could cause a vehicle fire.

Fix: Recall affected vehicles and replace fuel pump with the latest specification pump.

Recalled models: RANGE ROVER · 255 vehicles

The windscreen bonding process to vehicle may not be effective. Water and wind ingress may occur. In extreme cases in an air bag deployment or collision the windscreen may detach.

Fix: Recall affected vehicles to check for presence of primer/activator on REAR tailgate glass. If present no further action is required as all screen security is assured. If not present the FRONT windscreen will be removed and re-fitted in-line with exiting service repair procedures.

Recalled models: RANGE ROVER · 77 vehicles

Brake fluid may leak from either the right hand front or left hand front brake caliper bridge pipe

Fix: Recall affected vehicles and replace the caliper bridge pipe on all four calipers with a revised corrosion resistant part.

Recalled models: RANGE ROVER · 23 vehicles

Due to the presence of an out of specification component within the automatic gearbox parking brake interlock system. The parking function may not fully engage when the operating lever is moved to park despite all indicators showing that park has been achieved. If the parking brake is not applied the vehicle may roll away.

Fix: Recalled vehicles will have the out of specification component replaced with a quality assured item.

Recalled models: RANGE ROVER · 917 vehicles

Due to a material specification change combined with inadequate tool design and process control it is possible that stress cracking can occur at either the fuel tank vent valve ring welding the breather pipe weld or the filler pipe stub.

Fix: Replace the fuel tank with an improved design.

Recalled models: RANGE ROVER · 21,191 vehicles

It has been identified that the TV will be viewable by the driver whilst the vehicle is in motion if the TV is being operated in the full screen position when the vehicle is stationary and a call through the in car phone system is either made or received and not ended prior to the vehicle being set in motion.

Fix: Recalled vehicles will have the high level front display unit reprogrammed with a revised level of software thus ensuring that the TV screen is switched off whilst the vehicle is in motion.

Recalled models: RANGE ROVER · 891 vehicles

On certain vehicles equipped with a dynamic stability control the yaw rate sensor may have suffered internal delamination. This could result in actuation of the stability control incorrectly resulting in uneven and unexpected application of the brakes.

Fix: Recalled vehicles will be inspected in order to ascertain whether they contain a suspect sensor. Should this indeed be the case the sensor will be replaced with a quality assured part.

Recalled models: RANGE ROVER · 49 vehicles

There is a possibility that a short circuit may occur in the cigar lighter bulb holder when the vehicle lighting system is operated.

Fix: Disconnect the illumination feed to the lighter and remove the bulb.

Recalled models: RANGE ROVER · 1,097 vehicles

There is a possibility of premature failure of the cooling system hoses and throttle body heater gasket. Expelled coolant allowed to remain on hot engine components can result in the evaporation of the water content and leave an artificially high concentration level of anti - freeze which is in extreme circumstances both corrosive and inflammable.

Fix: Recall affected vehicles to replace cooling system hoses / throttle body heater gasket with quality assured parts.

Recalled models: RANGE ROVER · 17,603 vehicles

Involuntary operation of the air bag may occur as a result of an intermittent electrical fault.

Fix: Recall the affected vehicles for the fitment of a safety fuse link in the air bag circuit.

Recalled models: RANGE ROVER · 15,175 vehicles

The rear suspension composite links are below specification and may develop small stress cracks at the aluminium eye end. Failure of the link(s) would affect the security of the rear axle.

Fix: Recall the affected vehicles for replacement of the suspension links with quality assured examples.

Recalled models: RANGE ROVER · 2,805 vehicles

The window operating switch may latch in the 'pressed' condition. This could result in the window continuing to operate up or down when pressure on the switch is released.

Fix: Recall the affected vehicles for replacement of the original window switches with quality assured units.

Recalled models: RANGE ROVER · 1,415 vehicles